Timing Chain Cover Removal - Dodge Sprinter 2006 Manual

9 - 70 ENGINE
(8) In st a ll t h e exh a u st h a n ger fa st en er s a t t h e
m u ffler.
(9) Tigh t en t h e exh a u st h a n ger br a cket t o en gin e
block.
(10) In st a ll t h e t u r boch a r ger su ppor t br a cket .
(11) Lower t h e veh icle.
(12) In st a ll t h e a ir clea n er du ct t o t h e t u r bo-
ch a r ger (F ig. 71).
(13) In st a ll t h e exh a u st h ea t sh ield.
(14) Con n ect t h e n ega t ive ba t t er y ca ble.
T I M I N G CH AI N COV ER
REMOVAL
WARNING: DO NOT OPEN COOLING SYSTEM
UNLESS TEMPERATURE IS BELOW 90°C (194°F).
OPEN CAP SLOWLY TO RELEASE PRESSURE.
STORE COOLANT
ONLY. RISK OF INJURY TO SKIN AND EYES FROM
SCALDING COOLANT.
GLOVES, CLOTHING AND EYE WEAR.
(1) Discon n ect n ega t ive ba t t er y ca ble.
NOTE: Rotate engine on crankshaft. DO NOT crank
the engine at the bolt of the camshaft sprocket.
NOTE: DO NOT crank engine back.
(2) P osit ion pist on of cylin der 1 t o ign it ion TDC.
Ma rk in g s o n th e c a m s h a ft be a rin g c a p m u s t be
a lig n e d .
(3) Dr a in coola n t (Refer t o 7 - COOLING/E NGINE /
COOLANT - STANDARD P ROCE DURE ).
(4) In st a ll r et a in in g lock for cr a n ksh a ft /st a r t er
r in g gea r (Refer t o 9 - E NGINE /E NGINE BLOCK/
F LE X P LATE - INSTALLATION).
(5) Dr a in en gin e oil.
(6) Rem ove t h e oil filt er t o a llow t h e oil t o flow off
in t o t h e oil pa n .
(7) Rem ove t h e r a dia t or a ssem bly (Refer t o 7 -
COOLING/E NGINE /RADIATOR - RE MOVAL).
(8) Rem ove en gin e cover (Refer t o 9 - E NGINE -
RE MOVAL).
(9) Rem ove fr on t cover a t cylin der h ea d (Refer t o 9
- E NGINE /CYLINDE R H E AD - RE MOVAL).
(10) Rem ove a ccessor y dr ive belt .
(11) Rem ove t h e h igh pr essu r e fu el pu m p (Refer t o
14 - F UE L SYSTE M/F UE L DE LIVE RY/F UE L P UMP
- RE MOVAL).
(12) Rem ove wa t er pu m p (Refer t o 7 - COOLING/
E NGINE /WATE R P UMP - RE MOVAL).
(13) Rem ove a ccessor y dr ive belt pu lley a n d vibr a -
t ion da m per (Refer t o 9 - E NGINE /E NGINE BLOCK/
VIBRATION DAMP E R - RE MOVAL).
(14) Rem ove t h e power st eer in g pu m p.
IN APPROVED CONTAINER
WEAR PROTECTIVE
NOTE: NO NOT open the air conditioning system.
(15) Un plu g AC com pr essor elect r ica l con n ect or
a n d u n bolt AC com pr essor. Reloca t e in lower en gin e
com pa r t m en t w ith o u t open in g t h e syst em .
(16) Rem ove t h e gen er a t or wit h wir in g a t t a ch ed
a n d r eloca t e som ewh er e in t h e en gin e com pa r t m en t .
(17) In st a ll en gin e su ppor t fixt u r e.
(18) Rem ove t h e oil pa n .
(19) Det a ch t h e coola n t h ose t o oil-wa t er h ea t
exch a n ger a t cr a n kca se (F ig. 73).
(20) Rem ove t h e cylin der h ea d t o t im in g cover
bolt s (F ig. 73).
(21) Rem ove t h e t im in g cover bolt s a n d cover (F ig.
73).
(22) Rem ove r em a in in g
a t t a ch ed t o t h e t im in g ca se cover (F ig. 73).
NOTE: Inspect condition of hoses and clamps,
replace as necessary.
(23) Rem ove t im in g ch a in t en sion er (Refer t o 9 -
E NGINE /VALVE TIMING/TIMING
AND SP ROCKE TS - RE MOVAL)
(24) Rem ove t im in g ca se cover (F ig. 73).
Fig. 73 TIMING CHAIN COVER
1 - CYLINDER HEAD TO TIMING COVER BOLT
2 - OIL-WATER HEAT EXCHANGER
3 - GASKET
4 - DRIVE BELT TENSIONER
5 - FRONT CRANKSHAFT SEAL
6 - TIMING CHAIN COVER
VA
a n cilla r y com pon en t s
BE LT/CH AIN