Dodge Sprinter 2006 Manual page 2090

24 - 58 DISTRIBUTION - REAR
(10) Lu br ica t e a n ew O-r in g sea l wit h clea n r efr ig-
er a n t oil a n d in st a ll it on t o t h e r ea r su ct ion lin e fit -
t in g. Use on ly t h e specified O-r in g sea l a s it is m a de
of a specia l m a t er ia l for t h e R-134a syst em . Use on ly
r efr iger a n t oil of t h e t ype r ecom m en ded for t h e r ea r
A/C com pr essor in t h e veh icle.
(11) Con n ect t h e r ea r su ct ion lin e t o t h e r ea r eva p-
or a t or ou t let t u be. Tigh t en t h e su ct ion lin e n u t t o 35
N·m (26 ft . lbs.).
(12) In st a ll n ew in su la t in g t a pe a r ou n d t h e r ea r
eva por a t or con n ect ion s.
(13) In st a ll t h e posit ive wir e lea d on t o t h e r ea r
A/C syst em t er m in a l block a n d in st a ll t h e r et a in in g
n u t . Tigh t en t h e n u t secu r ely.
(14) Reposit ion t h e r ea r dom e la m p h a r n ess a n d
in st a ll t h e r et a in in g st r a ps t h a t secu r e t h e h a r n ess
t o t h e r ea r A/C eva por a t or h ou sin g.
(15) Con n ect t h e r ea r A/C wir e h a r n ess con n ect or
t o t h e r ea r body wir e h a r n ess.
(16) Rou t e t h e r ea r A/C wir e h a r n ess u p t h r ou gh
t h e r oof pa n el a n d in st a ll t h e gr om m et .
(17) Con n ect t h e r ea r A/C wir e h a r n ess t o t h e r ea r
con den ser fa n su ppr ession filt er a n d t h e r ea r A/C
h igh pr essu r e swit ch a n d in st a ll t h e r et a in in g st r a ps
t h a t secu r e t h e wir e h a r n ess t o t h e r ea r liqu id lin e.
(18) Recon n ect t h e n ega t ive ba t t er y ca ble.
(19) E va cu a t e t h e r ea r r efr iger a n t syst em (Refer t o
24 - H E ATING & AIR CONDITIONING/P LUMBING
- STANDARD P ROCE DURE - RE F RIGE RANT SYS-
TE M E VACUATE ).
(20) Ch a r ge t h e r ea r r efr iger a n t syst em (Refer t o
24 - H E ATING & AIR CONDITIONING/P LUMBING
- STANDARD P ROCE DURE - RE F RIGE RANT SYS-
TE M CH ARGE ).
(21) In st a ll t h e cover on t o t h e r ea r A/C eva por a t or
h ou sin g (Refer t o 24 - H E ATING & AIR CONDI-
TIONING/DISTRIBUTION - RE AR/A/C E VAP ORA-
TOR COVE R-RE AR - INSTALLATION).
(22) In st a ll t h e cover on t o t h e r ea r A/C con den ser
h ou sin g (Refer t o 24 - H E ATING & AIR CONDI-
TIONING/DISTRIBUTION
DE NSE R COVE R - INSTALLATION).
AI R FI LT ER
REMOVAL
(1) Un lock t h e eigh t qu ick-r elea se fa st en er s by
t u r n in g t h em 90 degr ees cou n t er clockwise (F ig. 6).
(2) Rem ove t h e r ea r a ir in let gr a t e fr om t h e r ea r
A/C eva por a t or cover.
(3) Rem ove t h e r ea r pa r t icu la t e a ir filt er by disen -
ga gin g t h e velcr o-t ype r et a in er s.
(4) Ca r efu lly clea n t h e r ea r pa r t icu la t e a ir filt er
u sin g com pr essed a ir.
- RE AR/A/C CON-
Fig. 6 Rear Particulate Air Filter
1 - QUICK-RELEASE FASTENER (8)
2 - REAR A/C EVAPORATOR COVER
3 - REAR PARTICULATE AIR FILTER
4 - REAR AIR INLET GRATE
INSTALLA TION
NOTE: Replace the rear particulate air filter if it is
heavily soiled or damaged.
(1) P osit ion t h e r ea r pa r t icu la t e a ir filt er a n d
en ga ge t h e velcr o-t ype r et a in er s.
(2) In st a ll t h e r ea r a ir in let gr a t e on t o t h e r ea r
A/C eva por a t or cover.
(3) Lock t h e eigh t qu ick-r elea se fa st en er s by t u r n -
in g t h em 90 degr ees clockwise.
BLOWER M OT OR
REMOVAL
(1) Discon n ect a n d isola t e t h e n ega t ive ba t t er y
ca ble.
(2) Rem ove t h e cover fr om t h e r ea r A/C eva por a t or
h ou sin g (Refer t o 24 - H E ATING & AIR CONDI-
TIONING/DISTRIBUTION - RE AR/A/C E VAP ORA-
TOR COVE R-RE AR - RE MOVAL).
(3) Discon n ect t h e wir e h a r n ess con n ect or s fr om
t h e r ea r blower m ot or su ppr ession filt er a n d fr om t h e
r ea r blower m ot or bein g ser viced a n d r em ove t h e
su ppr ession filt er (F ig. 7).
(4) Rem ove t h e body sea ler fr om a r ou n d t h e r ea r
blower m ot or a r ea bein g ser viced.
(5) Rem ove t h e scr ews t h a t secu r e ea ch r ea r
blower m ot or t o t h e r ea r eva por a t or h ou sin g a n d
r em ove blower m ot or.
VA