Dodge Sprinter 2006 Manual page 1613

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(3) In st a ll t h e r et a in in g lock for t h e cr a n ksh a ft /
r in g gea r.
NOTE: If the hub of the belt pulley/vibration damper
is tight, use a puller to remove it. Do Not tilt the
puller. The groves of the puller MUST mesh fully
into the slots of the belt pulley.
NOTE: Inspect the running surface of the belt pulley
for wear.
(4) Rem ove t h e belt pu lly/vibr a t ion da m per.
CAUTION: Care must be taken to prevent severe
damage to the crankshaft and mounting whole for
the front crankshaft seal.
(5) Usin g a su it a ble pr yin g t ool, r em ove t h e fr on t
cr a n ksh a ft sea l fr om t h e t im in g cover (F ig. 34).
Fig. 34 FRONT SEAL REMOVAL/INSTALLATION
1 - FRONT CRANKSHAFT OIL SEAL
2 - SEAL INSTALLER SPECIAL TOOL #8936
3 - WASHER
4 - RETAINING BOLT
INSTALLA TION
NOTE: Thoroughly clean all mating surfaces with
the appropriate solvents to assure that no grease or
oil is present during reassembly.
NOTE: Carefully position the front crankshaft seal
evenly onto the timing cover.
(1) In st a ll t h e fr on t cr a n ksh a ft sea l.
(2) In st a ll t h e belt pu lley/vibr a t ion da m per (Refer
t o 9 - E NGINE /E NGINE
DAMP E R - INSTALLATION).
(3) Rem ove t h e r et a in in g lock for t h e cr a n ksh a ft /
r in g gea r.
(4) In st a ll t h e a ccessor y dr ive belt (Refer t o 7 -
COOLING/ACCE SSORY DRIVE /DRIVE
INSTALLATION).
(5) Recon n ect t h e n ega t ive ba t t er y ca ble.
(6) F ill t h e cr a n kca se wit h t h e cor r ect en gin e oil t o
t h e pr oper level.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NOT WEAR LOOSE CLOTHES.
(7) St a r t t h e en gin e a n d in spect for lea ks.
FLY WH EEL
REMOVAL
(1) Rem ove t r a n sm ission (Refer t o 21 - TRANS-
MISSION/TRANSAXLE /AUTOMATIC - W5J 400 -
RE MOVAL).
NOTE: M6x90 bolts must be used with retaining
lock to prevent damage to rear end cover.
(2) In st a ll r et a in in g lock for cr a n ksh a ft /st a r t er
r in g gea r.
NOTE: Flywheel does not need balancing or should
it be interchanged.
(3) Rem ove flywh eel wit h in n er wa sh er (F ig. 35).
ENGINE 9 - 43
BLOCK/VIBRATION
BE LTS -