Installation - Valves; Engine Block; Standard Procedure - Dodge Sprinter 2006 Manual

VA
NOTE: Using valve service tools #9307, screw
retaining fork into threaded edge of cylinder head
and position thrust piece vertically at the top of
each exhaust valve spring retainer. Use the cam
bearing cap threaded holes to position service tool
for installation of intake valve spring retainers.
NOTE: Ensure that the valve keepers are seated
properly.
(9) Com pr ess va lve a n d in st a ll va lve colla t es (F ig.
26).
CAUTION: Make sure the crankshaft lock is in posi-
tion and properly secured for each cylinder being
serviced. Failure to do so may result in damage to
the vehicle or personal injury.
(10) Repea t pr ocedu r e for ea ch cylin der a s n eces-
sa r y.
(11) Rem ove specia l t oolin g fr om cylin der h ea d.
(12) P osit ion pist on of #1 cylin der t o ign it ion TDC.
(13) In st a ll ca m sh a ft s a n d ch eck ba sic posit ion
(Refer t o 9 - E NGINE /CYLINDE R H E AD/CAM-
SH AF T(S) - INSTALLATION).
(14) In st a ll t op gu ide r a il (Refer t o 9 - E NGINE /
CYLINDE R H E AD - INSTALLATION).
(15) In st a ll fr on t cover a t cylin der h ea d (Refer t o 9
- E NGINE /CYLINDE R H E AD - INSTALLATION).
(16) In st a ll t im in g ch a in t en sion er wit h n ew ga s-
ket (Refer t o 9 - E NGINE /VALVE TIMING/TIMING
BE LT/CH AIN AND SP ROCKE TS - INSTALLATION)
(17) In st a ll cylin der h ea d cover (Refer t o 9 -
E NGINE /CYLINDE R
COVE R(S) - INSTALLATION).
WARNING: (Refer to 14 - FUEL SYSTEM - WARN-
ING).
(18) In st a ll in ject or s (Refer t o 14 - F UE L SYS-
TE M/F UE L INJ E CTION/F UE L
INSTALLATION).
(19) Recon n ect n ega t ive ba t t er y ca ble.
(20) St a r t t h e en gin e, a llow t o wa r m , t u r n en gin e
off a n d in spect for lea ks. Ca r e m u st be t a ken t o
obser ve t h e fu el syst em wa r n in g (Refer t o 14 - F UE L
SYSTE M - WARNING)
(21) In st a ll en gin e cover (Refer t o 9 - E NGINE
COVE R - INSTALLATION).
INSTALLA TION - VALVES
WARNING: Valves must be kept in their original
positions in cylinder head. Failure to do so will
result in engine damage.
H E AD/CYLINDE R
INJ E CTOR
NOTE: Inspect all valves, springs and retainers for
wear or damage. Replace as necessary.
(1) In st a ll va lves in t h eir or igin a l posit ion in t h e
cylin der h ea d.
(2) In st a ll lower va lve spr in g r et a in er.
(3) In st a ll va lve st em sea l.
(4) In st a ll va lve spr in g.
(5) In st a ll va lve spr in g r et a in er.
NOTE: Using
threaded edge of cylinder head and position thrust
piece vertically at the top of each valve spring
retainer.
NOTE: Ensure that the valve keepers are seated
properly.
(6) Usin g a su it a ble va lve spr in g com pr essor, com -
pr ess va lve spr in g a n d in st a ll va lve keeper s.
(7) Repea t st eps 3 t h r ou gh 7 for ea ch va lve a s n ec-
essa r y.
(8) Rem ove va lve a ssem bly fr om cylin der h ea d.
(9) In st a ll cylin der h ea d on en gin e block (Refer t o
9 - E NGINE /CYLINDE R H E AD - INSTALLATION).
(10) In st a ll glow plu gs (Refer t o 8 - E LE CTRICAL/
IGNITION CONTROL/GLOW P LUG - INSTALLA-
TION).
(11) Con n ect n ega t ive ba t t er y ca ble.
WARNING: US EXTREME CAUTION WHEN THE
ENGINE IS IN OPERATION. DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
H E AD
NOT WEAR LOOSE CLOTHING.
(12) St a r t en gin e a n d ch eck for lea ks. Ca r e m u st
be t a ken t o obser ve t h e fu el syst em wa r n in g (Refer t o
14 - F UE L SYSTE M - WARNING)
(13) In st a ll en gin e cover (Refer t o 9 - E NGINE
- COVE R - INSTALLATION).
EN GI N E BLOCK
STAN DARD PROCEDU RE
STANDARD PROCEDURE - REPLACING ENGINE
CORE AND OIL GALLERY PLUGS
Usin g a blu n t t ool su ch a s a dr ift a n d a h a m m er,
st r ike t h e bot t om edge of t h e cu p plu g. Wit h t h e cu p
plu g r ot a t ed, gr a sp fir m ly wit h plier s or ot h er su it -
a ble t ool a n d r em ove plu g (F ig. 30).
ENGINE 9 - 37
tool, screw retaining fork into