Dodge Sprinter 2006 Manual page 1833

VA
Fig. 84 Compress the Disc Spring
1 - SNAP-RING
2 - MULTI-USE SPRING COMPRESSOR 8900
(4) P la ce Mu lt i-u se Spr in g Com pr essor 8900 (2)
(F ig. 84) on spr in g pla t e a n d com pr ess t h e spr in g
u n t il t h e gr oove of t h e sn a p-r in g (1) is exposed.
(5) In ser t sn a p-r in g (1) (F ig. 83). Aft er in st a llin g,
ch eck sn a p-r in g for cor r ect sea t .
Fig. 85 Measure K1 Clutch Clearance
1 - PRESSING TOOL 8901
2 - K1 OUTER DISC CARRIER
CAUTION: When working with double sided friction
discs, an externally lugged steel plate is installed
first, followed by a friction disc, and continuing on
until all the required discs are installed. When work-
ing with single sided friction discs, an externally
AUTOMA TIC TRANSMISSION NAG1 - SERVICE INFORMA TION 21 - 95
lugged disc is installed first, followed by an inter-
nally lugged disc, and continuing on until all the
required discs are installed. All single sided discs
are installed with the friction side up.
NOTE: Pay attention to the sequence of discs. If the
original clutch discs are reused, be sure to return
the disc identified on disassembly as belonging on
top of the spring plate (8) to its original location.
NOTE: Place new friction multiple-discs in ATF fluid
for one hour before installing.
t iple-disc ca r r ier.
m ou n t in g P r essin g Tool 8901 (1) (F ig. 85) on ou t er
m u lt iple disc.
fa r a s t h e st op (t h en t h e m a r kin g r in g is st ill visible,
see sm a ll a r r ow).
discs, u se a feeler ga u ge t o det er m in e t h e pla y "L"
(F ig. 86) a t t h r ee poin t s bet ween t h e sn a p-r in g (5)
a n d ou t er m u lt iple-disc (3).
m u st con t a ct t h e u pper bea r in g su r fa ce of t h e gr oove
in t h e ou t er m u lt iple-disc ca r r ier (4).
wit h dou ble sided fr ict ion discs is 2.7-3.1 m m (0.106-
0.122 in .) for t h r ee fr ict ion disc ver sion s, 3.0-3.4 m m
(6) In ser t m u lt iple-disc pa ck (12) in t h e ou t er m u l-
(7) In ser t sn a p-r in g (11).
(8) Mea su r e t h e K1 clu t ch pa ck clea r a n ce by
(9) Usin g a lever pr ess, com pr ess pr essin g t ool a s
Fig. 86 Input Clutch K1 Stack-up - Double Sided
1 - OUTER MULTIPLE DISC - 1.8MM (0.071 IN.)
2 - OUTER MULTIPLE DISC - 2.8MM (0.110 IN.)
3 - OUTER MULTIPLE DISC - 4.0MM (0.158 IN.)
4 - K1 OUTER DISC CARRIER
5 - SNAP-RING
6 - FRICTION DISCS
7 - DISC SPRING
8 - PISTON
(10) F or t r a n sm ission s u sin g dou ble sided fr ict ion
(11) Du r in g t h e m ea su r em en t t h e sn a p-r in g (5)
(12) Th e cor r ect clu t ch clea r a n ce for t r a n sm ission s
Discs