Oil Pump; Removal- Oil Pump Chain; Engine - Dodge Sprinter 2006 Manual

VA
(4) In st a ll t h e oil pa n . Tigh t en M6 bolt s t o 9N·m
(80 lbs. in .) a n d M8 bolt s t o 20N·m (15 lbs. ft .) (F ig.
59).
(5) Tigh t en t h e bolt of t h e t r a n sm ission bell h ou s-
in g t o oil pa n t o 40N·m (30 lbs. ft .).
Fig. 59 OIL PAN BOLTS
1 - M8X40
2 - M8X50
3 - M6X85
4 - M6X20
5 - M6X35
6 - M10X55
(6) In st a ll t h e wir in g h a r n ess du ct (F ig. 57).
(7) Con n ect t h e oil level sen sor (F ig. 57).
(8) Lower t h e veh icle.
(9) Lower t h e en gin e u n t il t h e en gin e m ou n t a n d
en gin e su ppor t s m a ke con t a ct .
(10) St a r t a n d h a n d t igh t en t h e en gin e m ou n t
bolt s.
(11) Lower t h e en gin e t h e r est of t h e wa y a n d
r em ove t h e en gin e su ppor t fixt u r e.
(12) Tigh t en t h e en gin e m ou n t bolt s t o 83 N·m (61
lbs. ft .).
(13) In st a ll t h e swa y ba r a n d t igh t en bolt s t o 30
N·m (22 lbs. ft .).
(14) Refill cr a n kca se wit h t h e pr oper en gin e oil t o
t h e pr oper level (Refer t o LUBRICATION & MAIN-
TE NANCE /F LUID TYP E S - SP E CIF ICATIONS).
(15) Recon n ect n ega t ive ba t t er y ca ble.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NOT WEAR LOOSE CLOTHES.
(16) St a r t t h e en gin e a n d in spect for lea ks.
OI L PU M P
REM OVAL
REMOVAL
(1) Rem ove t h e oil pa n (Refer t o 9 - E NGINE /LU-
BRICATION/OIL PAN - RE MOVAL).
(2) Rem ove t h e oil pu m p bolt s (F ig. 57).
(3) P r ess t h e ch a in t en sion er off of t h e oil pu m p
ch a in , a n d r em ove pu m p fr om ch a in .
(4) Rem ove t h e oil pu m p, pick-u p t u be a n d O-r in g
(F ig. 57).
REMOVAL - OIL PUMP CHAIN
(1) Discon n ect n ega t ive ba t t er y ca ble.
(2) Rem ove oil pa n (Refer t o 9 - E NGINE /LUBRI-
CATION/OIL PAN - RE MOVAL).
(3) Rem ove oil pu m p (Refer t o 9 - E NGINE /LU-
BRICATION/OIL P UMP - RE MOVAL).
NOTE: Make sure the pin of the thrust spindle is
backed out into the thrust spindle before seating
the thrust spindle to the oil pump chain.
(4) Usin g specia l t ool #9312–1 r ivet in g t ool, t h r u st
spin dle #9312–4 a n d t h r u st pin pin #9312–3, posit ion
a n d fit ch a in seper a t in g t ool a n d t h r u st spin dle on t o
a lin k of t h e oil pu m p ch a in (F ig. 60).
Fig. 60 OIL PUMP CHAIN LINK REMOVAL
1 - VIBRATION DAMPER/PULLEY
2 - OIL PUMP CHAIN
3 - SPECIAL TOOL #9312-1
(5) Scr ew t h e t h r u st pin in a n d seper a t e t h e oil
pu m p ch a in lin k.

ENGINE 9 - 61