Dodge Sprinter 2006 Manual page 1795

VA
(18) Usin g gr ea se, in st a ll bot h Teflon r in gs in t h e
gr oove a t t h e r ea r of t h e ou t pu t sh a ft so t h a t t h e
join t st a ys t oget h er.
(19) Mou n t t r a n sm ission h ou sin g on con ver t er
h ou sin g.
(20) Scr ew in Tor x socket bolt s t h r ou gh t h e t r a n s-
m ission h ou sin g in t o t h e con ver t er h ou sin g. Tigh t en
t h e bolt s t o 20 N·m (177 in .lbs.).
(21) Mea su r e en d-pla y bet ween pa r k pa wl gea r
a n d gr ooved ba ll bea r in g in or der t o select t h e pr oper
gea r t r a in en d-pla y sh im .
(22) P la ce Ga u ge Ba r 6311 (1) on t r a n sm ission
h ou sin g. Usin g a dept h ga u ge, m ea su r e fr om t h e
ga u ge ba r (1) t o t h e pa r kin g lock gea r (2) (F ig. 54).
Fig. 55 Measure From Transmission Housing To
Rear Bearing Contact Surface
1 - GAUGE BAR 6311
2 - OUTPUT SHAFT BEARING CONTACT SURFACE
(23) Usin g a dept h ga u ge, m ea su r e fr om t h e
Ga u ge Ba r 6311 (1) t o t h e con t a ct su r fa ce of t h e ou t -
pu t sh a ft bea r in g (2) in t h e t r a n sm ission h ou sin g.
(F ig. 55)
(24) Su bt r a ct t h e fir st figu r e fr om t h e secon d fig-
u r e t o det er m in e t h e cu r r en t en d-pla y of t h e t r a n s-
m ission . Select a sh im su ch t h a t t h e en d-pla y will be
0.3-0.5 m m (0.012-0.020 in .). Sh im s a r e a va ila ble in
t h ickn esses of 0.2 m m (0.008 in .), 0.3 m m (0.012 in .),
0.4 m m (0.016 in .), a n d 0.5 m m (0.020 in .).
(25) In st a ll t h e select ed en d-pla y sh im .
AUTOMA TIC TRANSMISSION NAG1 - SERVICE INFORMA TION 21 - 57
ver t er
Tigh t en t h e bolt s t o 20 N·m (177 in .lbs.).
m ission h ou sin g. Usin g Bea r in g In st a ller 9287 (1)
(F ig. 56), in st a ll t h e ou t pu t sh a ft bea r in g (2) in t o t h e
t r a n sm ission h ou sin g. Th e c lo s e d s id e o f th e p la s -
tic c a g e m u s t p o in t to w a rd s th e p a rk in g lo c k
g e a r.
t h a t t h e r et a in in g r in g is sea t ed cor r ect ly in t h e
gr oove.
in g a n d t h e r et a in in g r in g u sin g feeler ga u ge.
r in g a n d t h e bea r in g. If t h e r in g ca n n ot be in st a lled,
a t h in n er r in g m u st be u sed. If t h er e is pla y bet ween
t h e r in g a n d t h e bea r in g, a t h icker r in g m u st be
Fig. 56 Install Output Shaft Bearing
1 - BEARING INSTALLER 9287
2 - BEARING
3 - TRANSMISSION CASE
(26) Scr ew in Tor x socket bolt s t h r ou gh t h e con -
h ou sin g in t o
(27) In st a ll ou t pu t sh a ft bea r in g (2) in r ea r t r a n s-
Fig. 57 Install Rear Output Shaft Retaining Ring
1 - RETAINING RING
2 - OUTPUT SHAFT BEARING
(28) In st a ll t h e r et a in in g r in g (1) (F ig. 57). E n su r e
(29) Ch eck t h a t t h er e is n o pla y bet ween t h e bea r-
(30) Th er e m u st be n o pla y bet ween t h e r et a in in g
t h e t r a n sm ission h ou sin g.