Dodge Sprinter 2006 Manual page 1796

21 - 58 AUTOMA TIC TRANSMISSION NAG1 - SERVICE INFORMA TION
in st a lled. Ret a in in g r in gs a r e a va ila ble in t h ick-
n esses of 2.0 m m (0.079 in .), 2.1 m m (0.083 in .), a n d
2.2 m m (0.087 in .).
Fig. 58 Checking Input Shaft End Play
1 - TOOL 8266-8
2 - TOOL 8266-18
3 - TOOL C-3339
(31) Rot a t e t h e t r a n sm ission so t h a t t h e bellh ou s-
in g is poin t ed u pwa r d a n d en su r in g t h a t t h e ou t pu t
sh a ft is a llowed t o m ove fr eely.
(32) Mea su r e in pu t sh a ft en d-pla y (F ig. 58).
NOTE: If end-play is incorrect, transmission is
incorrectly assembled, or the geartrain end-play
shim is incorrect. The geartrain end-play shim is
selective.
(a ) At t a ch Ada pt er 8266-18 (2) t o H a n dle 8266-8
(1).
(b) At t a ch dia l in dica t or C-3339 (3) t o H a n dle
8266-8 (1).
(c) In st a ll t h e a ssem bled t ool on t o t h e in pu t
sh a ft of t h e t r a n sm ission a n d t igh t en t h e r et a in in g
scr ew on Ada pt er 8266-18 t o secu r e it t o t h e in pu t
sh a ft .
(d) P osit ion t h e dia l in dica t or plu n ger a ga in st a
fla t spot on t h e oil pu m p a n d zer o t h e dia l in dica -
t or.
(e) Move in pu t sh a ft in a n d ou t a n d r ecor d r ea d-
in g. E n d pla y sh ou ld be 0.3-0.5 m m (0.012-0.020
in .). Adju st a s n ecessa r y.
Fig. 59 Install Output Shaft Seal
1 - SEAL INSTALLER 8902A
2 - TRANSMISSION CASE
(33) In st a ll t h e ou t pu t sh a ft wa sh er on t o t h e ou t -
pu t sh a ft .
(34) In st a ll a n ew t r a n sm ission r ea r sea l in t o t h e
t r a n sm ission ca se wit h Sea l In st a ller 8902A (1) (F ig.
59).
Fig. 60 Align Staking Tool 9078
1 - PROPELLER SHAFT FLANGE
2 - STAKING TOOL 9078
3 - ALIGNMENT PIN
4 - OUTPUT SHAFT NOTCH
(35) P la ce t h e t r a n sm ission in PARK t o pr epa r e for
t h e in st a lla t ion of t h e ou t pu t sh a ft n u t .
(36) In st a ll t h e pr opeller sh a ft fla n ge on t o t h e ou t -
pu t sh a ft a n d in st a ll a n n ew fla n ge n u t . Tigh t en t h e
fla n ge n u t t o 200 N·m (147.5 ft .lbs.).
(37) P la ce t h e St a kin g Tool 9078 (2) a n d Dr iver
H a n dle C-4171 on t o t h e ou t pu t sh a ft .
(38) Rot a t e t h e St a kin g Tool 9078 (2) u n t il t h e
a lign m en t pin (3) en ga ges t h e ou t pu t sh a ft n ot ch (4)
(F ig. 60).
VA