Dodge Sprinter 2006 Manual page 1780

21 - 42 AUTOMA TIC TRANSMISSION NAG1 - SERVICE INFORMA TION
CONDITION
NO UPSHIFT OF 1ST
GEAR AT TIMES
LEAKAGE AT THE AREA
OF THE ELECTRICAL
PLUG TO THE CONDUC-
TOR PLATE
LEAKAGE AT THE AREA
OF BELL HOUSING/
TORQUE CONVERTER
OIL LEAKS
STANDARD PROCEDURE - ALUMINUM
THREAD REPAIR
Da m a ged or wor n t h r ea ds in t h e a lu m in u m t r a n s-
m ission ca se a n d va lve body ca n be r epa ir ed by t h e
u se of H eli-Coils™, or equ iva len t . Th is r epa ir con -
sist s of dr illin g ou t t h e wor n -ou t da m a ged t h r ea ds.
Th en t a p t h e h ole wit h a specia l H eli-Coil™ t a p, or
equ iva len t , a n d in st a llin g a H eli-Coil™ in ser t , or
equ iva len t , in t o t h e h ole. Th is br in gs t h e h ole ba ck t o
it s or igin a l t h r ea d size.
H eli-Coil™, or equ iva len t , t ools a n d in ser t s a r e
r ea dily a va ila ble fr om m ost a u t om ot ive pa r t s su ppli-
er s.
REMOVAL
(1) Discon n ect t h e n ega t ive (gr ou n d) ba t t er y ca ble.
CAUTION: Isolate ground lead to prevent accidental
contact.
POSSIBLE CAUSES
1. Connector Ballast Unit. Output
Speed Sensor Loose, Incorrectly
Contacted.
2. Output Speed Sensor Defective
1. Deformation O-Rings.
2. Deformation Adapter.
3. The Conductor Plate Is Not Fitted
Surface To Surface On The Valve
Body In One Corner, The Plug Is
Not Centered In The Socket And
The O-ring Will Not Seal.
4. Contacting At The Conductor
Plate Leaky. Oil In Harness, Some-
times In The Control Module.
1. Bolts (Torx M6) Outer Disc Carri-
er B1.
1. 6 Lower Bolts (TorxM8) Converter
Housing.
2. Oil Drain Plug Converter Loose
Resp. No Seal Ring Installed.
3. Weld Seam Of Torque Converter
Leaky.
4. Radial Sealing Ring Oil Pump
Defective.
5. O-Ring Oil Pump Defective Or
Not Installed.
6. Bushing Of Oil Pump Loose,
caused By Missing Fit Bolt At
Transmission/Engine Flange.
a u t om a t ic t r a n sm ission oil in t o a clea n con t a in er.
1. Check Connectors, Replace
Output Speed sensor If Neces-
sary.
2. Replace Output Speed Sen-
sor.
1. Replace O-Rings.
2.Replace Adaptor.
3. Remove Nose Of Conductor
Plate.
4. Replace Conductor Plate.
1. Clean Thread and Install the
Bolts Using Sealer.
1. Clean Thread and Install the
Bolts Using Sealer.
2. Install Drain Plug Correctly.
3. Replace Torque Converter.
4. Replace Sealing Ring.
5. Install O-Ring.
6. Install Fit Bolt If Necessary.
(2) Apply pa r kin g br a ke.
(3) Move gea r select or lever t o posit ion "N".
(4) Rem ove oil dr a in plu g (2) (F ig. 26) a n d dr a in
VA
CORRECTION