Dodge Sprinter 2006 Manual page 1897

VA
(9) St a ke t h e ou t pu t sh a ft n u t t o t h e ou t pu t sh a ft
a s follows.P la ce t h e St a kin g Tool 9078 (2) a n d Dr iver
H a n dle C-4171 on t o t h e ou t pu t sh a ft .
(10) Rot a t e t h e St a kin g Tool 9078 (2) u n t il t h e
a lign m en t pin (3) en ga ges t h e ou t pu t sh a ft n ot ch (4)
(F ig. 198).
Fig. 199 Stake Output Shaft Nut
1 - STAKING TOOL 9078
2 - PROPELLER FLANGE
3 - STAKING PIN
(11) P r ess down wa r d on t h e st a kin g t ool (1) u n t il
t h e st a kin g pin (3) con t a ct s t h e ou t pu t sh a ft n u t
fla n ge (2) (F ig. 199).
(12) St r ike t h e Dr iver h a n dle C-4171 wit h a su it -
a ble h a m m er u n t il t h e ou t pu t sh a ft n u t is secu r ely
st a ked t o t h e ou t pu t sh a ft .
(13) In st a ll t h e pr opeller sh a ft (Refer t o 3 - DIF -
F E RE NTIAL & DRIVE LINE /P ROP E LLE R SH AF T/
P ROP E LLE R SH AF T - INSTALLATION).
OU T PU T SH AFT SEAL
REMOVAL
(1) Rem ove t h e pr opeller sh a ft (Refer t o 3 - DIF -
F E RE NTIAL & DRIVE LINE /P ROP E LLE R SH AF T/
P ROP E LLE R SH AF T - RE MOVAL). Move pr opeller
sh a ft t o t h e r igh t a n d t ie u p.
(2) Ver ify t h a t t h e t r a n sm ission is in PARK in
or der t o pr epa r e for t h e r em ova l of t h e ou t pu t sh a ft
n u t .
(3) Rem ove t h e n u t h oldin g t h e pr opeller sh a ft
fla n ge t o t h e ou t pu t sh a ft a n d r em ove t h e fla n ge.
(4) Rem ove t h e ou t pu t sh a ft sea l wit h su it a ble
scr ew a n d slide h a m m er.
AUTOMA TIC TRANSMISSION NAG1 - SERVICE INFORMA TION 21 - 159
INSTALLA TION
Fig. 200 Install the Output Shaft Seal
1 - SEAL INSTALLER 8902A
2 - TRANSMISSION CASE
(1) P osit ion t h e n ew ou t pu t sh a ft sea l over t h e ou t -
pu t sh a ft a n d a ga in st t h e t r a n sm ission ca se.
(2) Use Sea l In st a ller 8902A (1) (F ig. 200) t o
in st a ll t h e sea l.
(3) Ver ify t h a t t h e t r a n sm ission is in PARK in
or der t o pr epa r e for t h e in st a lla t ion of t h e ou t pu t
sh a ft n u t .
(4) In st a ll t h e pr opeller sh a ft fla n ge on t o t h e ou t -
pu t sh a ft a n d in st a ll a n n ew fla n ge n u t . Tigh t en t h e
fla n ge n u t t o 200 N·m (147.5 ft .lbs.).
Fig. 201 Align Staking Tool 9078
1 - PROPELLER SHAFT FLANGE
2 - STAKING TOOL 9078
3 - ALIGNMENT PIN
4 - OUTPUT SHAFT NOTCH
(5) St a ke t h e ou t pu t sh a ft n u t t o t h e ou t pu t sh a ft
a s follows.P la ce t h e St a kin g Tool 9078 (2) a n d Dr iver
H a n dle C-4171 on t o t h e ou t pu t sh a ft .
(6) Rot a t e t h e St a kin g Tool 9078 (2) u n t il t h e
a lign m en t pin (3) en ga ges t h e ou t pu t sh a ft n ot ch (4)
(F ig. 201).