Removal - Intermediate Gear - Dodge Sprinter 2006 Manual

VA
1 - TENSIONING RAIL
2 - BEARING PIN
3 - SLIDE RAIL
4 - BEARING PIN
REMOVAL - INTERMEDIA TE GEAR
(1) Discon n ect n ega t ive ba t t er y ca ble.
(2) Rem ove en gin e cover (Refer t o 9 - E NGINE -
RE MOVAL).
WARNING: NO FIRE, FLAMES OR SMOKING. RISK
OF POISONING FROM INHALING OR SWALLOWING
FUEL. RISK OF INJURY TO EYES AND SKIN FROM
CONTACT WITH FUEL. POUR FUELS ONLY INTO
SUITABLE AND APPROPRIATELY MARKED CON-
TAINERS. WEAR PROTECTIVE CLOTHING.
(3) Rem ove fu el h igh
(Refer t o 14 - F UE L SYSTE M/F UE L INJ E CTION/
F UE L INJ E CTOR - RE MOVAL).
(4) Clea n in ject or s a n d r ecesses (Refer t o 14 -
F UE L SYSTE M/F UE L INJ E CTION/F UE L INJ E C-
TOR - STANDARD P ROCE DURE ).
(5) Rem ove cylin der h ea d cover (Refer t o 9 -
E NGINE /CYLINDE R
COVE R(S) - RE MOVAL).
Fig. 75 TENSIONING AND SLIDE RAILS
pr essu r e lin es in ject or s
H E AD/CYLINDE R
5 - TENSIONING CLAMP
6 - BEARING PIN
7 - SPRING
8 - OIL PUMP
(6) In ser t lockin g pin t h r ou gh fir st ca m sh a ft bea r-
in g ca p in t o h ole in in let ca m sh a ft spr ocket t o lock
in let ca m sh a ft .
(7) Rem ove t im in g ch a in t en sion er (Refer t o 9 -
E NGINE /VALVE
AND SP ROCKE TS - RE MOVAL).
(8) Rem ove h igh pr essu r e pu m p (Refer t o 14 -
F UE L SYSTE M/F UE L DE LIVE RY/F UE L INJ E C-
TION P UMP - RE MOVAL).
(9) Rem ove cylin der h ea d fr on t cover (Refer t o 9 -
E NGINE /CYLINDE R H E AD - RE MOVAL).
(10) Rem ove t op slide r a il (Refer t o 9 - E NGINE /
CYLINDE R H E AD - RE MOVAL).
NOTE: Note position of dowel pin for camshaft
sprocket alignment during reassembly.
(11) Un bolt
r em ove.
H E AD
ENGINE 9 - 73
TIMING/TIMING
exh a u st ca m sh a ft
BE LT/CH AIN
spr ocket a n d