Removal - Timing Chain - Dodge Sprinter 2006 Manual

9 - 74 ENGINE
(12) Rem ove t h e in t a ke ca m sh a ft (Refer t o 9 -
E NGINE /CYLINDE R
RE MOVAL).
(13) Rem ove in t er m edia t e gea r a n d bu sh in g (F ig.
76).
Fig. 76 HIGH RESSURE PUMP INTERMEDIATE
1 - CAMSHAFT SPROCKET BOLTS
2 - INTAKE CAMSHAFT
3 - DOWEL PIN
4 - INTERMEDIATE GEAR BUSHING
5 - INTERMEDIATE GEAR
6 - CAMSHAFT LOCKING PIN #8929
7 - INTAKE CAMSHAFT SPROCKET
REMOVAL - TIMING CHAIN TENSIONING RAIL
(1) Discon n ect n ega t ive ba t t er y ca ble.
(2) Rem ove cylin der h ea d (Refer t o 9 - E NGINE /
CYLINDE R H E AD - RE MOVAL).
NOTE: Remove timing case cover carefully. Care
must be taken not to damage oil pan gasket.
(3) Rem ove t im in g ch a in cover (Refer t o 9 -
E NGINE /VALVE TIMING/TIMING BE LT / CH AIN
COVE R(S) - RE MOVAL).
(4) Rem ove t en sion in g r a il fr om bea r in g pin (F ig.
77).
H E AD/CAMSH AF T(S)
GEAR
-
Fig. 77 TIMING CHAIN TENSIONING RAIL
1 - TIMING CHAIN COVER
2 - TENSIONING RAIL
3 - BEARING PIN
4 - OIL PAN

REMOVAL - TIMING CHAIN

(1) Rem ove cylin der h ea d cover (Refer t o 9 -
E NGINE /CYLINDE R
COVE R(S) - RE MOVAL).
NOTE: Cover the timing chain area. Care must be
taken not to drop any repair debris or pieces into
the engine when separating the timing chain links.
(2) In st a ll specia l t ool # 9525 u sin g t wo of t h e cyl-
in der h ea d cover bolt s (F ig. 78).
H E AD/CYLINDE R
VA
H E AD