Dodge Sprinter 2006 Manual page 1639

VA
Fig. 71 TURBOCHARGER
1 - EXHAUST MANIFOLD
2 - HEATER PIPE
3 - AIR INLET TUBE
4 - TURBOCHARGER
5 - AIR CLEANER HOUSING
6 - EXHAUST CLAMP
7 - FRONT EXHAUST PIPE
(8) P osit ion t h e fr on t exh a u st pipe a side.
(9) Lower t h e veh icle.
(10) Rem ove t h e a ir clea n er h ou sin g h ose fr om t h e
t u r boch a r ger a n d posit ion a side (F ig. 71).
(11) Rem ove t h e t u r boch a r ger oil cooler lin es (F ig.
72).
Fig. 72 EXHAUST MANIFOLD
1 - CYLINDER HEAD
2 - TURBOCHARGER OIL COOLER LINE
3 - TIMING CHAIN TENSIONER
4 - BANJO BOLT
5 - EXHAUST MANIFOLD
(12) Rem ove t h e t u r boch a r ger t o exh a u st m a n ifold
fa st en er s a n d r em ove t u r boch a r ger (F ig. 72).
(13) Rem ove t h e self lockin g exh a u st m a n ifold fa s-
t en er s (F ig. 72).
(14) Rem ove exh a u st m a n ifold a n d clea n m a t in g
su r fa ce.
INSTALLA TION
NOTE: Exhaust manifold surface must be flat within
0.006 in. per foot (0.15mm per 300mm) of manifold
length.
(1) In spect exh a u st m a n ifold ga sket su r fa ce for
fla t n ess wit h a st r a igh t edge.
(2) In spect exh a u st m a n ifold for cr a cks or dist or-
t ion .
(3) In st a ll n ew exh a u st m a n ifold ga sket over t h e
st u ds.
(4) P osit ion t h e exh a u st m a n ifold over t o st u ds
a n d t igh t en r et a in in g n u t s t o 30 N·m (22 lbs.ft .).
NOTE: Replace the turbocharger oil cooler line
banjo bolt seals before installing the oil cooler line.
(5) In st a ll t u r boch a r ger (Refer t o 11 - E XH AUST
SYSTE M/TURBOCH ARGE R
CH ARGE R - INSTALLATION).
(6) Ra ise a n d su ppor t t h e veh icle.
(7) In st a ll t h e fr on t exh a u st pipe t o t u r boch a r ger
(F ig. 71).
ENGINE 9 - 69
SYSTE M/TURBO-