Installation - Oil Separator; Oil Cooler & Lines Removal - Dodge Sprinter 2006 Manual

9 - 56 ENGINE
(6) Lower t h e en gin e on t o t h e en gin e m ou n t a n d
t igh t en bolt t o 83 N·m (61 lbs.ft .) (F ig. 49)
(7) Rem ove t h e en gin e su ppor t fixt u r e a n d a da p-
t or s.
RI GH T M OU N T
REMOVAL
(1) In st a ll en gin e su ppor t fixt u r e #8534 wit h a da p-
t or s #8534-16 a n d r a ise t h e en gin e sligh t ly.
(2) Ra ise a n d su ppor t t h e veh icle.
(3) Rem ove t h e en gin e m ou n t bolt s (F ig. 50)
(4) Lower t h e veh icle.
(5) Usin g t h e en gin e su ppor t fixt u r e, r a ise t h e
en gin e u n t il t h e weigh t is n o lon ger on t h e m ou n t s.
(6) Ra ise a n d su ppor t t h e veh icle.
(7) Rem ove t h e en gin e m ou n t n u t s a n d r em ove t h e
m ou n t (F ig. 50)
Fig. 50 RIGHT ENGINE MOUNT
1 - NUT
2 - WASHER
3 - STOP PLATE
4 - ENGINE MOUNT
5 - ENGINE SUPPORT
6 - WASHER
7 - BOLT
INSTALLA TION
(1) P osit ion t h e en gin e m ou n t in t o t h e st op pla t e
(F ig. 50)
(2) P osit ion t h e en gin e m ou n t in t o posit ion a n d
t igh t en t h e r et a in in g n u t s t o 45 N·m (33 lbs. ft .) (F ig.
50)
(3) Lower t h e veh icle.
(4) Lower t h e en gin e on t o t h e en gin e m ou n t s u n t il
t h ey con t a ct (F ig. 50)
(5) H a n d t igh t en t h e en gin e su ppor t t o en gin e
m ou n t bolt (F ig. 50).
(6) Lower t h e en gin e on t o t h e en gin e m ou n t a n d
t igh t en bolt t o 83 N·m (61 lbs.ft .) (F ig. 50)
(7) Rem ove t h e en gin e su ppor t fixt u r e a n d a da p-
t or s.
OI L
REMOVAL - OIL SEPARA TOR
(1) Discon n ect br ea t h er h ose.
(2) Rem ove t h e sepa r a t or r et a in in g bolt s
(3) Twist t o r em ove oil sepa r a t or fr om cover.
INSTALLA TION - OIL SEPARA TOR
(1) Lu br ica t e t h e oil sepa r a t or o - r in g wit h clea n
en gin e oil.
(2) P osit ion sepa r a t or a bove cover a n d a pply down -
wa r d pr essu r e t o sea t .
(3) In st a ll r et a in in g bolt s a n d t igh t en t o 8N·m (70
lbs. in .).
(4) Con n ect br ea t h er h ose.
OI L COOLER & LI N ES
REMOVAL
WARNING: RISK OF INJURY TO SKIN AND EYES
DUE TO SCALDING FROM HOT COOLANT. DO NOT
OPEN THE COOLING SYSTEM UNLESS THE TEM-
PERATURE IS BELOW 194°F (90°C). WEAR PRO-
TECTIVE CLOTHING AND EYE WEAR. RISK OF
POISONING IF COOLANT IS SWALLOWED. STORE
COOLANT IN PROPER
MARKED CONTAINERS.
(1) P a r t a illy dr a in coolin g syst em .
(2) Rem ove t h e oil filt er.
(3) Rem ove t h e coola n t h oses fr om t h e oil cooler
(F ig. 51).
(4) Rem ove t h e oil cooler fr om t h e t im in g ca se
cover (F ig. 51).
VA
AND APPROPRIATELY