Dodge Sprinter 2006 Manual page 1884

21 - 146 AUTOMA TIC TRANSMISSION NAG1 - SERVICE INFORMA TION
wa sh er m u st a lign wit h t h e 3 r a ised pa ds (a r r ow) of
t h e B1 m u lt iple-disc ca r r ier (1). Th e con e of t h e
spr in g wa sh er m u st poin t down wa r ds.
Fig. 171 Measure B1 Clutch Clearance
1 - PRESSING TOOL 8901
2 - B1 CLUTCH OUTER CARRIER
(5) In ser t t h e m u lt iple-disc pa ck (6) in t h e ou t er
m u lt iple-disc ca r r ier a n d m ea su r e t h e clu t ch clea r-
a n ce.
NOTE: Pay attention to the sequence of discs. If the
original clutch discs are reused, be sure to return
the disc identified on disassembly as belonging on
top of the disc spring (5) to its original location.
CAUTION: When working with double sided friction
discs, an externally lugged steel plate is installed
first, followed by a friction disc, and continuing on
until all the required discs are installed. When work-
ing with single sided friction discs, an externally
lugged disc is installed first, followed by an inter-
nally lugged disc, and continuing on until all the
required discs are installed. All single sided discs
are installed with the friction side up.
NOTE: Place new friction multiple-discs in ATF fluid
for one hour before installing.
(6) Mea su r e B1 clu t ch clea r a n ce by m ou n t in g
P r essin g Tool 8901 (1) (F ig. 171) on ou t er m u lt iple
disc.
(7) Usin g a lever pr ess (F ig. 171), com pr ess pr ess-
in g t ool a s fa r a s t h e st op (t h en t h e m a r kin g r in g is
st ill visible, see sm a ll a r r ow).
Fig. 172 B1 Clutch Stack-up - Double Sided Discs
1 - DISC SPRING
2 - OUTER MULTIPLE DISC - 1.8 mm (0.071 IN.)
3 - OUTER MULTIPLE DISC - 2.8 mm (0.110 IN.)
4 - OUTER MULTIPLE DISC - 4.0 mm (0.158 IN.)
5 - B1 OUTER CARRIER
6 - SNAP-RING
7 - INNER MULTIPLE DISCS
8 - PISTON
(8) F or t r a n sm ission s u sin g dou ble sided fr ict ion
discs, u se a feeler ga u ge t o det er m in e t h e pla y "L"
(F ig. 172) a t t h r ee poin t s bet ween t h e sn a p-r in g (6)
a n d ou t er m u lt iple-disc (4). Du r in g t h e m ea su r em en t ,
t h e sn a p-r in g (6) m u st con t a ct t h e u pper bea r in g su r-
fa ce of t h e gr oove in t h e ou t er m u lt iple-disc ca r r ier
(5). Th e cor r ect clea r a n ce for t r a n sm ission s u sin g
dou ble sided fr ict ion discs is 2.3-2.7 m m (0.091-0.106
in .) for t wo fr ict ion disc ver sion s, 2.7-3.1 m m (0.106-
0.122 in .) for t h r ee disc ver sion s, a n d 3.0-3.4 m m
(0.118-0.134 in .) for fou r disc ver sion s.
(9) Adju st wit h sn a p-r in g (6), if n ecessa r y. Sn a p-
r in gs a r e a va ila ble in t h ickn esses of 2.6 m m (0.102
in .), 2.9 m m (0.114 in .), 3.2 m m (0.126 in .), 3.5 m m
(0.138 in .), 3.8 m m (0.150 in .), a n d 4.1 m m (0.162
in .).
VA