Cylinder Head Cover(S); Removal - Dodge Sprinter 2006 Manual

VA
Fig. 24 CAMSHAFT BEARING TIGHTENING
SEQUENCE #2
NOTE: The piston of cylinder #1 must be positioned
at ignition TDC when the inlet camshaft is locked.
(8) In ser t lockin g pin t h r ou gh t h e fir st ca m sh a ft
bea r in g ca p in t o t h e wh ole in t h e ca m sh a ft spr ocket .
NOTE: Do Not use old camshaft sprocket bolts.
(9) F it ca m sh a ft spr ocket wit h t im in g ch a in fit t ed
on , on t o exh a u st ca m sh a ft pa yin g a t t en t ion t o posi-
t ion of dowel pin . Tigh t en bolt t o 18N·m (159 lbs.in .).
(10) In st a ll t im in g ch a in t en sion er (Refer t o 9 -
E NGINE /VALVE TIMING/TIMING
AND SP ROCKE TS - INSTALLATION).
(11) In spect /Set ba sic posit ion of ca m sh a ft s (Refer
t o 9 - E NGINE /CYLINDE R H E AD/CAMSH AF T(S) -
STANDARD P ROCE DURE ).
(12) In ser t slide r a il a n d bolt t h e dr iver in t o t h e
in let ca m sh a ft . Tigh t en bolt dr iver t o 50N·m (37 lbs.
in .).
(13) In st a ll fr on t cover a t cylin der h ea d.
(14) In st a ll cylin der h ea d cover (Refer t o 9 -
E NGINE /CYLINDE R
COVE R(S) - INSTALLATION).
NOTE: Refer to the appropriate injector servicing
procedures for cleaning of injectors and recesses.
(15) Clea n a n d in st a ll in ject or s (Refer t o 14 -
F UE L SYSTE M/F UE L INJ E CTION/F UE L INJ E C-
TOR - STANDARD P ROCE DURE ), (Refer t o 14 -
F UE L SYSTE M/F UE L INJ E CTION/F UE L INJ E C-
TOR - INSTALLATION).
(16) Recon n ect n ega t ive ba t t er y ca ble.
BE LT/CH AIN
H E AD/CYLINDE R
WARNING: (Refer to 14 - FUEL SYSTEM - WARN-
ING).
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NOT WEAR LOOSE CLOTHING.
(17) St a r t en gin e a n d in spect for lea ks.Ca r e m u st
be t a ken t o obser ve t h e fu el syst em wa r n in g (Refer t o
14 - F UE L SYSTE M - WARNING).
(18) In st a ll en gin e cover (Refer t o 9 - E NGINE
COVE R - INSTALLATION).
CY LI N DER H EAD COV ER(S)

REMOVAL

(1) Discon n ect n ega t ive ba t t er y ca ble.
(2) Discon n ect t h e a ir in let a n d set a side.
(3) Det a ch h ose fr om oil sepa r a t or.
(4) Discon n ect t h e ca m sh a ft posit ion sen sor.
(5) Discon n ect fu el in ject or a n d glow plu g h a r n ess
a n d set a side.
(6) Rem ove fu el h igh pr essu r e pipes a n d in ject or s
(Refer t o 14 - F UE L SYSTE M/F UE L INJ E CTION/
F UE L INJ E CTOR - RE MOVAL).
(7) Discon n ect t h e ou t let lin e.
(8) Rem ove cylin der h ea d cover r et a in in g bolt s a n d
r em ove cover (F ig. 25).
H E AD
ENGINE 9 - 33