Dodge Sprinter 2006 Manual page 1593

VA
NOTE: The camshaft
machined. Basic bore of the camshaft bearings will
be altered.
(7) Mea su r e cylin der h ea d h eigh t (1) a t poin t in di-
ca t ed, r ecor d st ock r em ova l (F ig. 13) CYLINDE R
H E AD SP E CIF ICATIONS.
(8) Mea su r e va lve set ba ck a t poin t s (2) in dica t ed
(F ig. 13) CYLINDE R H E AD SP E CIF ICATIONS.
Fig. 13 Cylinder Head Measurments
1 - CYLINDER HEAD HEIGHT
2 - VALVE SETBACK
NOTE: If measurement is less than dimension "2"
no further correct valve clearance compensation is
possible; replace the cylinder head.
CY LI N DER H EAD SPECI FI CAT I ON S
Description
Height of Cylinder Head
(1), With Out Camshaft
Housing
Valve Set Back (2) With
New Valves and New
Valve Seat Rings
REM OVAL
REMOVAL - CYLINDER HEAD
(1) Discon n ect n ega t ive ba t t er y ca ble.
(2) P osit ion pist on of cylin der #1 t o ign it ion TDC.
housing Must Not
Specification
126.85mm to 127.15mm
Exhaust Valve: 1.0mm -
1.4mm
Intake Valve: 1.1mm -
1.5mm
be (3) Ra ise a n d su ppor t veh icle.
(4) In st a ll r et a in in g lock # 8932 for cr a n ksh a ft /
st a r t er r in g gea r.
WARNING: RISK OF INJURY TO SKIN AND EYES
FROM SCALDING COOLANT. DO NOT OPEN COOL-
ING SYSTEM UNLESS TEMPERATURE IS BELOW
90°C (194°F). OPEN CAP SLOWLY TO RELEASE
PRESSURE. STORE COOLANT IN APPROVED CON-
TAINER ONLY.
CLOTHING AND EYE WEAR.
(5) Dr a in coolin g syst em a t r a dia t or a n d cr a n kca se
(Refer t o 7 - COOLING/E NGINE /COOLANT - STAN-
DARD P ROCE DURE ).
(6) Loosen t h e lower t u r bo su ppor t br a cket bolt .
(7) Rem ove t h e u pper su ppor t br a cket bolt .
(8) Loosen t h e fa st en er s r et a in in g t h e exh a u st pipe
t o t h e su ppor t br a cket a t t h e r ea r of t h e en gin e.
(9) Lower veh icle.
(10) Rem ove en gin e cover. (Refer t o 9 - E NGINE
COVE R- RE MOVAL).
(11) Rem ove ca m sh a ft s (Refer t o 9 - E NGINE /CYL-
INDE R H E AD/CAMSH AF T(S) - RE MOVAL).
ENGINE 9 - 23
WEAR PROTECTIVE GLOVES,