Installation - Engine Cover - Dodge Sprinter 2006 Manual

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Fig. 6 FRONT CROSS PLATE
1 - CUTTING POINT
2 - CORE SUPPORT
NOTE: After removing the front cross plate, seal
metal with anti corrosion protection.
(48) Usin g t in sn ips, r em ove t h e fr on t cr oss pla t e
a t t h e cu t t in g edges a n d debu r r (F ig. 6).
(49) Con n ect a n d en gin e h oist a n d ca r efu lly lift
en gin e a ssem bly fr om en gin e ba y a r ea (F ig. 7).
Fig. 7 ENGINE HOIST CONNECTION
1 - ENGINE HOIST
2 - CENTER EYELET OF ENGINE LIFTING FIXTURE
3 - ENGINE LIFTING FIXTURE #9308
I N STALLAT I ON
INSTALLA TION - ENGINE COVER
CAUTION: Care must be taken when installing the
engine cover. Assure the proper routing of the fuel
injector return fuel hose to the banjo bolt fitting in
the left rear corner of the cover. Failure to do so
may pinch or damage the hose causing fuel leakage
or a driveability concern.
(1) Align cover a n d in st a ll scr ews. t igh t en scr ews
t o 11N·m (97 lbs. in .) (F ig. 2).
INSTALLA TION
NOTE: Deburr and seal metal from cross plate
removal with anti corrosion material.
NOTE: Replace the air conditioning drier any time
the air conditioning system is opened to the atmo-
sphere.
(1) In st a ll t h e en gin e lift in g fixt u r e, specia l t ool #
9308 t o t h e en gin e lift in g eyelet s.
(2) At t a ch t h e en gin e h oist .
(3) In st a ll t h e en gin e a ssem bly in t o t h e veh icle
en gin e com pa r t m en t , m a t in g t h e t r a n sm ission a n d
t h e en gin e.
(4) Lower t h e en gin e a ssem bly u n t il t h e en gin e
br a cket s a lign wit h t h e m ou n t s.
(5) H a n d st a r t t h e en gin e m ou n t bolt s a n d r em ove
t h e en gin e lift in g devise.
(6) Tigh t en t h e en gin e m ou n t bolt s t o 83 N·m (62
lbs.ft .).
(7) Ra ise a n d su ppor t t h e veh icle.
(8) In st a ll t h e t r a n sm ission h ou sin g t o en gin e
bolt s. Refer t o (Refer t o 21 - TRANSMISSION/
TRANSAXLE /AUTOMATIC - NAG1 - INSTALLA-
TION) for cor r ect sequ en ce a n d t or qu e specifica t ion .
(9) In st a ll t h e t or qu e con ver t er bolt s. Refer t o
(Refer t o 21 - TRANSMISSION/TRANSAXLE /AUTO-
MATIC - NAG1 - INSTALLATION) for cor r ect
sequ en ce a n d t or qu e specifica t ion .
(10) In st a ll t h e cr a n k sen sor (F ig. 8).
ENGINE 9 - 9