Dodge Sprinter 2006 Manual page 2122

24 - 90 PLUMBING
1 - REAR A/C DISCHARGE LINE
2 - RETAINING CLIPS
3 - TO REAR CONDENSER
4 - FOAM RUBBER SEAL
5 - BRACKETS
INSTALLA TION
(1) Rem ove t h e t a pe or plu gs fr om t h e r ea r dis-
ch a r ge a n d u n der body lin e fit t in gs a n d t h e r ea r con -
den ser t u be.
(2) Lu br ica t e n ew O-r in g sea ls wit h clea n r efr iger-
a n t oil a n d in st a ll t h em on t o t h e r ea r disch a r ge lin e
fit t in gs. Use on ly t h e specified O-r in g sea ls a s t h ey
a r e m a de of a specia l m a t er ia l for t h e R-134a syst em .
Use on ly r efr iger a n t oil of t h e t ype r ecom m en ded for
t h e r ea r A/C com pr essor in t h e veh icle.
(3) F r om u n der n ea t h t h e veh icle, r ou t e t h e r ea r
A/C disch a r ge lin e in t o t h e ca r go com pa r t m en t a n d
in st a ll it in t o t h e t wo r et a in in g clips loca t ed u n der
t h e veh icle.
(4) Con n ect t h e r ea r A/C disch a r ge lin e t o t h e
u n der body disch a r ge lin e. Tigh t en t h e n u t t o 35 N·m
(26 ft . lbs.).
(5) In st a ll t h e foa m r u bber sea l in t o t h e floor
pa n el.
(6) F r om in side t h e veh icle, in st a ll t h e r ea r A/C
disch a r ge lin e in t o t h e t wo r et a in in g clips loca t ed on
t h e in n er qu a r t er pa n el a n d r ou t e t h e disch a r ge lin e
t h r ou gh t h e open in g in t h e r oof.
(7) Sea t t h e gr om m et t o t h e r oof pa n el a n d in st a ll
a n ew r ea r A/C wir e h a r n ess r et a in in g st r a p.
(8) In st a ll t h e t h r ee foa m in su la t or s t o t h e r igh t
in n er qu a r t er pa n el.
Fig. 29 Rear A/C Discharge Line to Underbody
6 - UNDERBODY DISCHARGE LINE
7 - RIGHT INNER QUARTER PANEL
8 - FOAM INSULATORS
9 - TO UNDERBODY
(9) In st a ll t h e r igh t qu a r t er t r im pa n el (Refer t o
23 - BODY/INTE RIOR/QUARTE R TRIM PANE L -
INSTALLATION).
(10) Con n ect t h e r ea r disch a r ge lin e t o t h e r ea r
A/C con den ser. Tigh t en t h e n u t t o 35 N·m (26 ft .
lbs.).
(11) In st a ll t h e br a cket a n d scr ew t h a t secu r es t h e
r ea r disch a r ge lin e t o t h e r igh t side of t h e r ea r con -
den ser h ou sin g. Tigh t en t h e scr ew secu r ely.
(12) Recon n ect t h e n ega t ive ba t t er y ca ble.
(13) E va cu a t e t h e r ea r r efr iger a n t syst em (Refer t o
24 - H E ATING & AIR CONDITIONING/P LUMBING
- STANDARD P ROCE DURE - RE F RIGE RANT SYS-
TE M E VACUATE ).
(14) Ch a r ge t h e r ea r r efr iger a n t syst em (Refer t o
24 - H E ATING & AIR CONDITIONING/P LUMBING
- STANDARD P ROCE DURE - RE F RIGE RANT SYS-
TE M CH ARGE ).
(15) In st a ll t h e cover on t o t h e r ea r A/C eva por a t or
h ou sin g (Refer t o 24 - H E ATING & AIR CONDI-
TIONING/DISTRIBUTION - RE AR/A/C E VAP ORA-
TOR COVE R-RE AR - INSTALLATION).
(16) In st a ll t h e cover on t o t h e r ea r A/C con den ser
h ou sin g (Refer t o 24 - H E ATING & AIR CONDI-
TIONING/DISTRIBUTION
DE NSE R COVE R - INSTALLATION).
VA
- RE AR/A/C CON-