Dodge Sprinter 2006 Manual page 1737

VA
SPECIFICA TIONS - TORQUE CHART
DESCRIPTION
Power Steering Pump To
Timing Case Cover/Sup-
port
High Pressure Flexible
Hose To Power Steering
Pump
Power Steering Pulley To
Pump
FLU I D
STAN DARD PROCEDU RE
POWER STEERING PUMP FILL AND BLEED
PROCEDURE
(1) Rem ove t h e ca p fr om t h e flu id r eser voir.
Ch e c k c a p s e a l fo r d a m a g e a n d re p la c e if
n e e d e d .
(2) F ill t h e power st eer in g pu m p wit h a ppr oved
flu id (Refer t o LUBRICATION & MAINTE NANCE /
F LUID TYP E S - DE SCRIP TION). D o n o t fill flu id
be y o n d th e MAX m a rk .
(3) Ra ise t h e veh icles fr on t wh eels off t h e gr ou n d.
(4) Wit h t h e en gin e off t u r n t h e st eer in g wh eel
fr om r igh t t o left . P e rfo rm th is s te p u n til a ll th e
bu bble fo rm a tio n s c a n n o lo n g e r be s e e n in th e
p o w e r s te e rin g re s e rv o ir.
(5) St a r t t h e en gin e a n d t u r n t h e st eer in g wh eel
wit h t h e en gin e a t idle speed t h en sh u t t h e en gin e off
a n d ch eck for cor r ect oil level a n d n o bu bble in t h e
syst em .
(6) Rein st a ll power st eer in g ca p t igh t ly.
(7) Test t h e syst em for lea ks a n d pr oper oper a t ion .
FLU I D COOLER T U BE
REMOVAL
(1) Siph on a s m u ch power st eer in g flu id a s possi-
ble ou t of t h e r eser voir.
(2) Rem ove t h e gr ille (Refer t o 23 - BODY/E XTE -
RIOR/GRILLE - RE MOVAL).
(3) Rem ove t h e left h ea dligh t a ssem bly.
(4) Discon n ect t h e r et u r n lin es fr om t h e cooler
t u be.
(5) Rem ove t h e r a dia t or clips (2).
(6) Rem ove t h e h ea t sh ield bolt for t h e t u r bo a t
t h e cor e su ppor t .
(7) Rem ove t h e r igh t h ea dligh t a ssem bly.
T ORQU E SPECI FI CAT I ON S
N·m
21
38
30
(8) Rem ove t h e cor e su ppor t bolt s (4) a n d discon -
n ect t h e h ood la t ch ca ble.
(9) Rem ove t h e fa n br a cket bolt s (4) t o t h e r a dia t or
(F ig. 2).
(10) Rem ove t h e t wo u pper scr ews for t h e con -
den ser (F ig. 2).
(11) Rem ove t h e con den ser a ir da m sh ield.
(12) Rem ove t h e m ou n t in g scr ews for t h e cooler
t u be (F ig. 2).
(13) Rem ove t h e cooler t u be fr om t h e veh icle.
1 - MOUNTING SCREWS (4)
2 - FLUID COOLER
3 - ELECTRIC COOLING FAN
4 - A/C CONDENSOR
INSTALLA TION
(1) In st a ll t h e cooler t u be t o t h e veh icle.
(2) In st a ll t h e cooler t u be m ou n t in g scr ews (F ig.
2).
(3) In st a ll t h e con den ser a ir da m sh ield.
(4) In st a ll t h e con den ser u pper m ou n t in g scr ews
(F ig. 2).
(5) In st a ll t h e fa n br a cket bolt s t o t h e r a dia t or
(F ig. 2).
Ft. Lbs.
15
28
22
Fig. 2 FLUID COOLER TUBE
PUMP 19 - 13
In. Lbs.
185
336
265