Dodge Sprinter 2006 Manual page 1653

VA
EXHAUST SYSTEM
DESCRIPTION - 2.7L DIESEL
DIAGNOSIS AND TESTING - DIESEL ENGINE
CATALYTIC CONVERTER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3
EXHAUST PIPE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TAILPIPE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TURBOCHARGER SYSTEM
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHARGE AIR COOLER AND PLUMBING
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EX H AU ST SY ST EM
DESCRIPTION - 2.7L DIESEL
CAUTION: Avoid application of rust prevention com-
pounds or undercoating materials to exhaust sys-
tem floor pan exhaust heat shields. Light overspray
near the edges is permitted. Application of coating
will result in excessive floor pan temperatures and
objectionable fumes.
Th e diesel en gin e exh a u st syst em con sist s of a n
en gin e exh a u st m a n ifold, t u r boch a r ger, exh a u st pipe,
r eson a t or, ext en sion pipe (if n eeded), m u ffler a n d
exh a u st t a ilpipe (F ig. 1).
Th e exh a u st syst em m u st be pr oper ly a lign ed a n d
secu r ed t o pr even t st r ess, lea ka ge a n d body con t a ct .
Th e exh a u st com pon en t s sh ou ld be kept a m in im u m
of 25.4 m m (1.0 in .) a wa y fr om t h e body a n d fr a m e.
If t h e syst em con t a ct s a n y body pa n el, it m a y a m plify
object ion a ble n oises fr om t h e en gin e or body.
EXHAUST SYSTEM
TABLE OF CON T EN T S
page
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. . 2
TURBOCHARGER
EXHAUST SYSTEM 11 - 1
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DIAGNOSIS AND TESTING - CHARGE AIR
COOLER SYSTEM - LEAKS . . . . . . . . . . . . . . . 5
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
REMOVAL
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
REMOVAL - VACUUM TRANSDUCER
INSTALLATION
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION - VACUUM TRANSDUCER
page
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. . . 9