Intake Manifold - Dodge Sprinter 2006 Manual

VA
REMOVAL
(1) Discon n ect t h e n ega t ive ba t t er y ca ble.
(2) Ra ise a n d su ppor t t h e veh icle.
(3) Dr a in en gin e oil in t o a su it a ble, a n d a ppr opr i-
a t ely m a r ked con t a in er.
(4) Rem ove en gin e m ou n t t o ch a ssis n u t s.
(5) Lower veh icle a n d in st a ll en gin e su ppor t .
(6) Rem ove t h e t u r bo ch a r ger h ea t sh ield t o r a dia -
t or su ppor t bolt s.
(7) Ra ise en gin e u n t il t h e weigh t of t h e en gin e n o
lon ger r est s on t h e en gin e m ou n t s.
(8) Ra ise a n d su ppor t t h e veh icle.
(9) Det a ch t h e fr on t st a bilizer ba r a t t h e fr on t a xle
a n d r ot a t e it down wa r d.
(10) Un plu g t h e oil level sen sor (F ig. 67).
(11) Rem ove t h e oil level sen sor r et a in in g scr ew,
oil level sen sor a n d disca r d t h e O-r in g (F ig. 67).
Fig. 67 OIL LEVEL SENSOR
1 - OIL PAN
2 - O-RING
3 - WIRING HARNESS
4 - BOLT
5 - OIL LEVEL SENSOR
INSTALLA TION
(1) Sea t n ew O-r in g on oil level sen sor a n d lu br i-
ca t e O-r in g wit h clea n en gin e oil (F ig. 67).
(2) In st a ll t h e oil level sen sor in t o t h e oil pa n a n d
t igh t en scr ew t o 124 lbs. in .(14N·m ) (F ig. 67).
(3) Con n ect oil level sen sor wir in g h a r n ess con n ec-
t or (F ig. 67).
(4) Rot a t e fr on t st a bilizer ba r u pwa r d a n d secu r e
t o a xle bea m . Tigh t en t o 22 lbs.ft . (30 N·m )
(5) Lower t h e veh icle.
(6) Lower t h e en gin e in t o t h e m ou n t s.
(7) Rem ove en gin e su ppor t fixt u r e.
(8) Ra ise a n d su ppor t t h e veh icle.
(9) Tigh t en bot h en gin e m ou n t t o ch a ssis n u t s.
(10) In st a ll a n d t igh t en oil dr a in plu g.
(11) Lower veh icle a n d in st a ll t h e a ppr opr ia t e
en gin e oil.
I N TAK E M AN I FOLD
REMOVAL
WARNING: NO FIRE,
STORE FUELS ONLY INTO SUITABLE AND APPRO-
PRIATELY MARKED CONTAINERS, AND WEAR
PROTECTIVE CLOTHING. (Refer to 14 - FUEL SYS-
TEM - WARNING).
WARNING: DO NOT OPEN THE COOLING SYSTEM
UNLESS THE COOLANT TEMPERATURE IS BELOW
90°C (194°F). OPEN RADIATOR CAP SLOWLY TO
RELEASE PRESSURE. STORE COOLANT ONLY
INTO SUITABLE AND APPROPRIATELY MARKED
CONTAINERS, WEAR PROTECTIVE CLOTHING AND
EYE PROTECTION.
(1) Discon n ect t h e n ega t ive ba t t er y ca ble.
(2) P a r t ia lly dr a in coola n t fr om t h e r a dia t or.
(3) Rem ove t h e en gin e cover (Refer t o 9 - E NGINE
- RE MOVAL).
(4) Rem ove t h e h igh pr essu r e fu el lin es (F ig. 68).
ENGINE 9 - 65
SPARKS OR SMOKING.