Dodge Sprinter 2006 Manual page 1896

21 - 158 AUTOMA TIC TRANSMISSION NAG1 - SERVICE INFORMA TION
INSTALLA TION
Fig. 195 Install Output Shaft Bearing
1 - BEARING INSTALLER 9287
2 - BEARING
3 - TRANSMISSION CASE
CAUTION: Verify that the geartrain end-play shim is
properly installed over the output shaft and against
the park gear.
(1) In st a ll ou t pu t sh a ft bea r in g in t h e r ea r t r a n s-
m ission h ou sin g. Usin g Bea r in g In st a ller 9287 (1)
(F ig. 195), in st a ll t h e ou t pu t sh a ft bea r in g (2) in t o
t h e t r a n sm ission h ou sin g. Th e c lo s e d s id e o f th e
p la s tic c a g e m u s t p o in t to w a rd s th e p a rk in g
lo c k g e a r.
Fig. 196 Install Rear Output Shaft Retaining Ring
1 - RETAINING RING
2 - OUTPUT SHAFT BEARING
(2) In st a ll t h e r et a in in g r in g (1) (F ig. 196). E n su r e
t h a t t h e r et a in in g r in g is sea t ed cor r ect ly in t h e
gr oove.
(3) Ch eck t h a t t h er e is n o pla y bet ween t h e bea r-
in g a n d t h e r et a in in g r in g u sin g feeler ga u ge.
(4) Th er e m u st be n o pla y bet ween t h e r et a in in g
r in g a n d t h e bea r in g. If t h e r in g ca n n ot be in st a lled,
a t h in n er r in g m u st be u sed. If t h er e is pla y bet ween
t h e r in g a n d t h e bea r in g, a t h icker r in g m u st be
in st a lled. Ret a in in g r in gs a r e a va ila ble in t h ick-
n esses of 2.0 m m (0.079 in .), 2.1 m m (0.083 in .), a n d
2.2 m m (0.087 in .).
(5) In st a ll t h e ou t pu t sh a ft wa sh er on t o t h e ou t pu t
sh a ft .
Fig. 197 Install Output Shaft Seal
1 - SEAL INSTALLER 8902A
2 - TRANSMISSION CASE
(6) In st a ll a n ew t r a n sm ission r ea r sea l in t o t h e
t r a n sm ission ca se wit h Sea l In st a ller 8902A (1) (F ig.
197).
(7) Ver ify t h a t t h e t r a n sm ission is in PARK in
or der t o pr epa r e for t h e in st a lla t ion of t h e ou t pu t
sh a ft n u t .
(8) In st a ll t h e pr opeller sh a ft fla n ge on t o t h e ou t -
pu t sh a ft a n d in st a ll a n n ew fla n ge n u t . Tigh t en t h e
fla n ge n u t t o 200 N·m (147.5 ft .lbs.).
Fig. 198 Align Staking Tool 9078
1 - PROPELLER SHAFT FLANGE
2 - STAKING TOOL 9078
3 - ALIGNMENT PIN
4 - OUTPUT SHAFT NOTCH
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