Dodge 2004 Neon SX2 Manuals

Manuals and User Guides for Dodge 2004 Neon SX2. We have 1 Dodge 2004 Neon SX2 manual available for free PDF download: Diagnostic Manual

Dodge 2004 Neon SX2 Diagnostic Manual (922 pages)

Brand: Dodge | Category: Automobile | Size: 4.5 MB

Table of Contents

1
- 1 Introduction
  
  8
  - System Coverage
    8
  - Six-Step Troubleshooting Procedure
    8
- 2 Identification of System
  
  8
- 3 System Description and Functional Operation
  
  8
  - Airbag System
    8
    
    Driver Airbag (Dab)
    9
    
    Clockspring
    10
    
    Passenger Airbag (Pab)
    10
    
    Side Impact Airbag Control Modules (Siacm)
    10
    
    Seat Airbags
    10
    
    Special Tools
    11
    
    Diagnostic Trouble Codes
    11
    
    Active Codes
    11
    
    Stored Codes
    12
  - Audio System
    12
  - Compass/Temperature Mirror
    12
  - General Information
    13
  - Exterior Lighting
    15
  - Electro/Mechanical Instrument Cluster (Emic)
    15
  - Interior Lighting
    16
  - Remote Keyless Entry Module
    16
    
    Vehicle Theft Security System
    16
    
    Vehicle Theft Security System (Export Only)
    17
    
    Power Door Locks
    17
    
    Central Locking (W/Vtss Only)
    17
    
    Rolling (Automatic) Door Locks
    17
    
    Door Lock Inhibit
    17
    
    Power Decklid Release
    17
    
    Panic Mode (if Equipped)
    17
  - Vehicle Communication
    17
  - Using the Drbiii
    19
    
    Drbiii Error Messages and Blank Screen
    19
    
    Drbiii Does Not Power up
    19
    
    Display Is Not Visible
    19
- 4 Disclaimers, Safety, Warnings
  
  20
  - Disclaimers
    20
  - Safety
    20
    
    Technician Safety Information
    20
    
    Vehicle Preparation for Testing
    20
    
    Servicing Sub-Assemblies
    20
    
    Drbiii Safety Information
    20
  - Warnings
    21
    
    Vehicle Damage Warnings
    21
    
    Road Testing a Complaint Vehicle
    21
- 5 Required Tools and Equipment
  
  21
- 6 Glossary of Acronyms
  
  21
- 7 Diagnostic Information and Procedures
  
  22
- Airbag
  
  23
  - Accelerometer 1
    23
  - Internal 1
    23
  - Output Driver 1
    23
  - Output Driver 2
    23
  - Safing Sensor
    23
  - Stored Energy Firing 1
    23
  - Stored Energy Logic
    23
  - Airbag Warning Indicator Open
    26
  - Airbag Warning Indicator Short
    26
  - Cluster Message Mismatch
    28
  - Configuration Error
    30
  - Driver Squib 1 Circuit Open
    32
  - Driver Squib 1 Circuit Short
    35
  - Driver Squib 1 Short to Battery
    38
  - Driver Squib 1 Short to Ground
    41
  - Interrogate Left Siacm
    44
  - Interrogate Right Siacm
    46
  - Loss of Ignition Run - Start
    48
  - Loss of Ignition Run Only
    51
  - Module Not Configured for Sab
    54
  - No Cluster Message
    56
  - No Left Siacm Message
    58
  - No Pci Transmission
    60
  - No Right Siacm Message
    63
  - Passenger Squib 1 Circuit Open
    65
  - Passenger Squib 1 Circuit Short
    68
  - Passenger Squib 1 Short to Battery
    71
  - Passenger Squib 1 Short to Ground
    74
  - Seat Squib Circuit Open
    77
  - Seat Squib Circuit Short
    80
  - Seat Squib Short to Battery
    83
  - Seat Squib Short to Ground
    86
  - Airbag Indicator on Without Acm Trouble Codes
    89
- Audio
  
  90
  - All Outputs Short
    90
  - Cassette Player Inop
    93
  - CD Mechanical Failure
    93
  - No Pci Transmission
    93
  - Am/Fm Switch Inoperative
    93
  - Any Station Preset Switch Inoperative
    93
  - Balance Inoperative
    93
  - CD Eject Switch Inoperative
    93
  - Equalizer Inoperative
    93
  - Fader Inoperative
    93
  - Ff/Rw Switch Inoperative
    93
  - CD Changer Mechanical Failure
    95
  - CD Changer Read Failure
    96
  - CD Changer Temperature High
    97
  - CD Play Failure
    98
  - CD Read Failure
    99
  - CD Temperature High
    100
  - Low Voltage Level
    101
  - No Antenna Connection
    102
  - Power Amp Shutdown
    103
- Communication
  
  106
- Compass/Mini-Trip Computer
  
  134
- Exterior Lighting
  
  140
- Instrument Cluster
  
  146
  - Abs Indicator Circuit Open
    146
  - Airbag Indicator Circuit Open
    146
  - Abs Message Not Received
    147
  - Acm Message Not Received
    147
  - Eatx Message Not Received
    147
  - Sbec Message Not Received
    147
  - Skim Message Not Received
    147
  - Battery Loss
    149
  - Cluster Bus Tx Shutdown
    151
  - No Pci Bus Transmission
    151
  - Eatx Mismatch
    152
  - Fuel Level Sensor Open
    153
  - Fuel Level Sensor Short
    155
  - Panel Dimmer Open
    157
  - All Gauges Inoperative
    159
  - Any or All Gauge Pointer(S) on Wrong Side of Stop
    161
  - Any Pci Bus Indicator Inoperative
    162
  - Brake Warning Indicator Always on
    163
  - Brake Warning Indicator Inoperative
    165
  - Front Fog Lamp Indicator Inoperative
    168
  - Fuel Gauge Inaccurate
    169
  - High Beam Indicator Inoperative
    171
  - Instrument Cluster Dimming Inoperative
    172
  - Low Oil Pressure Indicator Always on
    173
  - Low Oil Pressure Indicator Inoperative
    174
  - One Gauge Inoperative
    176
  - Prnd or Autostick Indicator Display Inaccurate or Inoperative
    177
  - Rear Fog Lamp Indicator Inoperative - Bux Only
    178
  - Seatbelt Indicator Inoperative
    179
  - Vf Display Inoperative
    181
- Interior Lighting
  
  182
- Power Door Locks/Rke
  
  187
  - Body Style Mismatch
    187
  - Driver Door Switch Shorted or Stuck
    188
  - Incorrect Module Type Configuration for Part Number
    190
  - Interior Decklid Release Switch Shorted or Stuck
    191
  - Module Not Configured for Rke
    193
  - No Airbag Messages Received
    194
  - No Pcm Messages Received
    195
  - No Skim Messages Received
    196
  - Passenger Door Switch Failure
    197
  - All Door Locks Inoperative
    199
  - All Doors Except Driver Fail to Lock and Unlock
    203
  - All Doors Except Driver Fail to Unlock
    204
  - All Doors Fail to Lock
    205
  - All Locks Inoperative from a Door Lock Switch
    207
  - Automatic Door Locks Inoperative
    209
  - Decklid Solenoid Inoperative
    210
  - Doors Lockable with Key in Ignition & Driver Door Open
    211
  - Driver Door Fails to Lock & Unlock
    213
  - Driver Door Fails to Unlock
    215
  - One Passenger Door Fails to Lock & Unlock
    216
  - Rke Inoperative
    218
- Vehicle Theft/Security
  
  220
  - Hood Ajar Switch Missing (Export Only)
    220
  - Module Previously Configured for Vtss
    222
    
    Alarm Trips on Its Own
    223
    
    Headlamps Fail to Flash During Alarm
    224
    
    Horn Fails to Sound During Alarm
    225
    
    Intrusion Sensor Cannot be Disabled (Export Only)
    226
    
    Intrusion Sensor Fails to Trip Vtss (Export Only)
    227
    
    Intrusion Sensor Repeatedly Triggers Vtss (Export Only)
    229
    
    Open Driver Door Fails to Trip Alarm
    230
    
    Open Passenger Door Fails to Trip Alarm
    231
    
    Park Lamps Fail to Flash During Alarm
    234
    
    Vtss Fails to Arm from Driver Door Cylinder Lock Switch
    235
    
    Only)
    235
    
    Vtss Fails to Arm/Disarm from Driver Door Cylinder Lock
    235
    
    Vtss Fails to Arm from Passenger Door Cylinder Lock Switch
    236
    
    (Export Only)
    236
    
    Vtss Indicator Fails to Flash
    237
    
    Vtss Indicator Stays on Steady During Arming
    238
    
    Vtss Siren Inoperative (Export Only)
    240
- Verification Tests
  
  242
- 8 Component Locations
  
  246
  - Airbag System
    246
    
    Airbag Control Module (Acm)
    246
    
    Airbag Module (Driver)
    246
    
    Airbag Module (Passenger)
    246
    
    Clockspring
    247
    
    Side Impact Airbag Control Module (Siacm)
    247
  - Data Link Connector
    247
  - Fuse Block
    248
  - Instrument Cluster
    248
    
    Base Cluster
    248
    
    Premium Cluster
    248
  - Power Door Locks
    249
    
    Remote Keyless Entry Module
    249
    
    Decklid Release Solenoid
    249
    
    Door Lock Motor
    250
  - Vehicle Communication
    250
    
    Controller Antilock Brake Module
    250
    
    Sentry Key Immobilizer Module (Skim)
    250
  - Vehicle Theft Security
    251
    
    Remote Keyless Entry Module
    251
    
    Hood Ajar Switch (Export)
    251
    
    Door Cylinder Lock Switch (if Equipped)
    251
    
    Decklid Security Switch
    252
- 9 Connector Pinouts
  
  253
- 10 Schematic Diagrams
  
  271
  - Airbag System
    271
  - Audio System
    272
    
    CD Changer
    273
  - Compass/Temperature Mirror
    273
  - Exterior Lighting
    274
  - Instrument Cluster
    275
  - Interior Lighting
    276
  - Power Door Locks/Rke
    276
  - Vehicle Communication
    277
  - Vehicle Theft Security System
    278
Table of Contents

281
- 1 Introduction
  
  283
  - System Coverage
    283
  - Six-Step Troubleshooting Procedure
    283
- 2 Identification of System
  
  283
- 3 System Description and Functional Operation
  
  283
  - TEVES MARK 20E SYSTEM DESCRIPTION
    283
    
    Pedal Feel/Vehicles Characteristics
    284
    
    System Components
    284
    
    Abs and Red Brake Warning Indicator
    284
    
    Controller Antilock Brake (Cab)
    285
    
    Hydraulic Control Unit
    285
    
    Sensors
    285
  - Abs Diagnostic Trouble Codes
    286
    
    System Initialization
    286
    
    Diagnostic Mode
    286
    
    Intermittent Diagnostic Trouble Codes
    286
  - Freeze Frame
    286
  - Using the Drbiii
    286
  - Drbiii Error Messages
    286
    
    Drbiii Does Not Power up (Blank Screen)
    287
    
    Display Is Not Visible
    287
- 4 Disclaimers, Safety, Warnings
  
  287
  - Disclaimers
    287
  - Safety
    287
    
    Technician Safety Information
    287
    
    Vehicle Preparation for Testing
    287
    
    Servicing Sub-Assemblies
    287
    
    Drbiii Safety Information
    288
  - Warning
    288
    
    Vehicle Damage Warnings
    288
    
    Road Testing a Complaint Vehicle
    288
  - Diagnosis
    288
- 6 Glossary of Terms
  
  289
- 7 Diagnostic Information and Procedures
  
  291
- Brakes (Cab)
  
  292
  - Bus System Communication Failure
    292
  - Cab Internal Failure
    294
  - Cluster Lamp Failure
    296
  - Left Front Sensor Circuit Failure
    298
  - Left Rear Sensor Circuit Failure
    298
  - Right Front Sensor Circuit Failure
    298
  - Right Rear Sensor Circuit Failure
    298
  - Left Front Wheel Speed Signal Failure
    303
  - Left Rear Wheel Speed Signal Failure
    303
  - Right Front Wheel Speed Signal Failure
    303
  - Right Rear Wheel Speed Signal Failure
    303
  - Pump Circuit Failure
    306
  - System over Voltage
    310
  - System under Voltage
    313
  - Valve Power Feed Failure
    315
  - No Response from Controller Antilock Brake
    318
- Verification Tests
  
  320
- 8 Component Locations
  
  321
  - Controller Antilock Brake
    321
  - Data Link Connector
    321
  - Fuses
    321
  - Hydraulic Control Unit
    322
  - Pump Motor
    322
  - Tone Wheels
    322
  - Wheel Speed Sensors
    323
  - Wheel Speed Sensor Connectors
    324
- 9 Connector Pinouts
  
  325
- 10 Schematic Diagrams
  
  328
  - TEVES MARK 20E CONTROLLER ANTILOCK BRAKE - ABS
    328
Table of Contents

331
- 1 Introduction
  
  337
  - System Coverage
    337
  - Six-Step Troubleshooting Procedure
    337
- 2 Identification of System
  
  337
- 3 System Description and Functional Operation
  
  337
  - General Description
    337
  - Functional Operation
    338
    
    Fuel Control
    338
    
    On-Board Diagnostics
    338
    
    Other Controls
    341
    
    Pcm Operating Modes
    346
    
    Non-Monitored Circuits
    346
    
    Skis Overview
    346
    
    Skim On-Board Diagnostics
    346
    
    Skis Operation
    347
    
    Programming the Powertrain Control Module
    347
    
    Programming the Sentry Key Immobilizer Module
    348
    
    Programming the Ignition Keys to the Sentry Key
    348
    
    Immobilizer Module
    348
  - Diagnostic Trouble Codes
    348
    
    Hard Code
    348
    
    Intermittent Code
    349
    
    Starts Since Set Counter
    349
    
    Distance Since MI Set
    349
  - Using the Drbiii
    349
  - Drbiii Error Messages and Blank Screen
    349
    
    Drbiii Does Not Power up
    350
    
    Display Is Not Visible
    350
- 4 Disclaimers, Safety, Warnings
  
  350
  - Disclaimers
    350
  - Safety
    350
    
    Technician Safety Information
    350
    
    Vehicle Preparation for Testing
    350
    
    Servicing Sub Assemblies
    350
    
    Drbiii Safety Information
    350
  - Warnings and Cautions
    351
    
    Road Test Warnings
    351
    
    Vehicle Damage Cautions
    351
- 5 Required Tools and Equipment
  
  351
- 6 Glossary of Terms
  
  352
- 7 Diagnostic Information and Procedures
  
  353
- Driveability - Ngc
  
  366
- Sentry Key Immobilizer
  
  638
  - Antenna Failure
    638
  - Cop Failure
    638
  - Eeprom Failure
    638
  - Internal Fault
    638
  - Ram Failure
    638
  - Serial Link Internal Fault
    638
  - Stack Overflow Failure
    638
  - Pcm Status Failure
    640
  - Serial Link External Fault
    640
  - Rolling Code Failure
    642
  - Vin Mismatch
    642
  - Transponder Communication Failure
    644
  - Transponder Cyclic Redundancy Check (Crc) Failure
    644
  - Transponder ID Mismatch
    644
  - Transponder Response Mismatch
    644
  - Checking Fuel Delivery
    647
  - Checking Fuel Pressure Leak down
    650
    
    Engine Cranks Does Not Start
    651
    
    Engine Cranks Does Not Start - 1.6L
    659
    
    No Crank Condition
    666
    
    No Response from Pcm with a no Start Condition
    669
    
    Start and Stall Condition
    670
- Verification Tests
  
  673
- 8 Component Locations
  
  680
  - Control Modules and Pdc
    680
  - Controls and Solenoids
    680
  - Data Link Connector
    682
  - Sensors
    682
  - Fuel System
    684
  - Switches/Gauges
    684
- 9 Connector Pinouts
  
  686
- 10 Schematic Diagrams
  
  709
  - 2004 Pl 2.0L Engine
    709
  - 2004 Srt-4 2.4L Engine
    711
- 11 Charts and Graphs
  
  713
Table of Contents

718
- 1 Introduction
  
  722
  - System Coverage
    722
  - Six-Step Troubleshooting Procedure
    722
- 2 Identification of System
  
  722
- 3 System Description and Functional Operation
  
  722
  - General Description
    722
  - Functional Operation
    722
    
    Autostick Feature (if Equipped)
    723
    
    Transmission Operation and Shift Scheduling at Various Oil Temperatures
    723
  - Diagnostic Trouble Codes
    724
    
    Hard Code
    724
    
    One Trip Failures
    724
    
    Intermittent Code
    725
    
    Starts Since Set Counter
    725
    
    Trouble Code Erasure
    725
    
    Eatx Dtc Event Data
    725
    
    List of Diagnostic Trouble Codes (Detailed Descriptions Follow List)
    725
    
    Dtc Descriptions
    727
    
    Quick Learn
    739
    
    Clutch Volumes
    740
    
    Electronic Pinion Factor (if Applicable)
    740
  - Using the Drbiii
    740
  - Drbiii Error Messages
    740
    
    Drbiii Does Not Power up (Blank Screen)
    741
    
    Display Is Not Visible
    741
    
    Some Display Items Read
    741
  - Transmission Simulator (Miller Tool #8333) and Electronic Transmission Adapter Kit (Miller Tool #8333-1A)
    741
- 4 Disclaimers, Safety, and Warnings
  
  741
  - Disclaimers
    741
  - Safety
    741
    
    Technician Safety Information
    741
    
    Vehicle Preparation for Testing
    742
    
    Servicing Sub-Assemblies
    742
    
    Drbiii Safety Information
    742
  - Warnings
    742
    
    Vehicle Damage Warnings
    742
    
    Road Test Complaint Vehicle
    743
    
    Electronic Pinion Factor Warnings (if Applicable)
    743
    
    Bulletins and Recalls
    743
- 5 Required Tools and Equipment
  
  743
- 6 Glossary of Terms
  
  744
  - Acronyms
    744
  - Definitions
    744
- 7 Diagnostic Information and Procedures
  
  746
  - No Response from Transmission Control Module
    747
- Transmission - Ngc
  
  750
- Verification Tests
  
  900
- 8 Component Locations
  
  901
  - Autostick - if Equipped
    901
  - Powertrain Control Module
    901
  - Pressure Port
    901
  - Transmission Component Locations
    902
- 9 Connector Pinouts
  
  903
- 10 Schematic Diagrams
  
  917
- 11 Charts and Graphs
  
  918
  - Transmission Range Sensor States
    918
  - Pressure Switch States
    918
  - Solenoid Application Chart
    919
  - Shift Lever Error Codes
    919
  - Transmission Temperature Sensor
    920

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Dodge 2004 Neon SX2 Manuals

Dodge 2004 Neon SX2 Diagnostic Manual (922 pages)

Table of Contents

Table of Contents

1 Introduction

2 Identification of System

3 System Description and Functional Operation

4 Disclaimers, Safety, Warnings

5 Required Tools and Equipment

6 Glossary of Acronyms

7 Diagnostic Information and Procedures

Airbag

Audio

Communication

Compass/Mini-Trip Computer

Exterior Lighting

Instrument Cluster

Interior Lighting

Power Door Locks/Rke

Vehicle Theft/Security

Verification Tests

8 Component Locations

9 Connector Pinouts

10 Schematic Diagrams

Table of Contents

1 Introduction

2 Identification of System

3 System Description and Functional Operation

4 Disclaimers, Safety, Warnings

6 Glossary of Terms

7 Diagnostic Information and Procedures

Brakes (Cab)

Verification Tests

8 Component Locations

9 Connector Pinouts

10 Schematic Diagrams

Table of Contents

1 Introduction

2 Identification of System

3 System Description and Functional Operation

4 Disclaimers, Safety, Warnings

5 Required Tools and Equipment

6 Glossary of Terms

7 Diagnostic Information and Procedures

Driveability - Ngc

Sentry Key Immobilizer

Verification Tests

8 Component Locations

9 Connector Pinouts

10 Schematic Diagrams

11 Charts and Graphs

Table of Contents

1 Introduction

2 Identification of System

3 System Description and Functional Operation

4 Disclaimers, Safety, and Warnings

5 Required Tools and Equipment

6 Glossary of Terms

7 Diagnostic Information and Procedures

Transmission - Ngc

Verification Tests

8 Component Locations

9 Connector Pinouts

10 Schematic Diagrams

11 Charts and Graphs

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