Dodge Sprinter 2006 Manual page 1842

21 - 104 AUTOMA TIC TRANSMISSION NAG1 - SERVICE INFORMA TION
Fig. 96 Measure K3 Clutch Clearance
1 - PRESSING TOOL 8901
2 - OUTER DISC CARRIER
(7) Mea su r e t h e K3 clu t ch clea r a n ce by m ou n t in g
P r essin g Tool 8901 (1) (F ig. 96) on ou t er m u lt iple
disc.
(8) Usin g a lever pr ess, com pr ess pr essin g t ool a s
fa r a s t h e st op (t h en t h e m a r kin g r in g is st ill visible,
see sm a ll a r r ow).
Fig. 97 Input Clutch K3 Stack-up - Double Sided
1 - OUTER DISC CARRIER
2 - OUTER MULTIPLE DISC - 4.0 MM (0.158 IN.)
3 - OUTER MULTIPLE DISC - 2.8 MM (0.110 IN.)
4 - OUTER MULTIPLE DISC - 1.8 MM (0.079 IN.)
5 - DISC SPRING
6 - PISTON
7 - FRICTION DISCS - 2.1 MM (0.083 IN.)
8 - SNAP-RING
(9) F or t r a n sm ission s u sin g dou ble sided fr ict ion
discs, u se a feeler ga u ge t o det er m in e t h e pla y "L"
Discs
(F ig. 97) a t t h r ee poin t s bet ween t h e sn a p-r in g (8)
a n d ou t er m u lt iple-disc (2).
(10) Du r in g t h e m ea su r em en t t h e sn a p-r in g (8)
m u st con t a ct t h e u pper bea r in g su r fa ce of t h e gr oove
in t h e ou t er m u lt iple-disc ca r r ier.
(11) Th e cor r ect clu t ch clea r a n ce for t r a n sm ission s
wit h dou ble sided fr ict ion discs is 2.3-2.7 m m (0.091-
0.106 in .) for t h r ee fr ict ion disc ver sion s, 2.4-2.8 m m
(0.095-0.110 in .) for fou r disc ver sion s, a n d 2.5-2.9
m m (0.099-0.114 in .) for five disc ver sion s.
(12) Adju st wit h sn a p-r in g (8), if n ecessa r y. Sn a p-
r in gs a r e a va ila ble in t h ickn esses of 2.0 m m (0.079
in .), 2.3 m m (0.091 in .), 2.6 m m (0.102 in .), 2.9 m m
(0.114 in .), 3.2 m m (0.126 in .), a n d 3.5 m m (0.138
in .).
Fig. 98 Input Clutch K3 Stack-up - Single Sided
1 - OUTER DISC CARRIER
2 - OUTER MULTIPLE DISC - 4.0 MM (0.158 IN.)
3 - OUTER MULTIPLE DISCS
4 - DISC SPRING
5 - PISTON
6 - INNER MULTIPLE DISCS
7 - SNAP-RING
(13) F or t r a n sm ission s u sin g sin gle sided fr ict ion
discs, u se a feeler ga u ge t o det er m in e t h e pla y "L"
(F ig. 98) a t t h r ee poin t s bet ween t h e sn a p-r in g (7)
a n d ou t er m u lt iple-disc (2).
(14) Du r in g t h e m ea su r em en t t h e sn a p-r in g (7)
m u st con t a ct t h e u pper bea r in g su r fa ce of t h e gr oove
in t h e ou t er m u lt iple-disc ca r r ier.
(15) Th e cor r ect clu t ch clea r a n ce for t r a n sm ission s
wit h sin gle sided fr ict ion discs is 2.3-2.7 m m (0.091-
0.106 in .) for six fr ict ion disc ver sion s, 2.4-2.8 m m
(0.095-0.110 in .) for eigh t disc ver sion s, a n d 2.5-2.9
m m (0.099-0.114 in .) for t en disc ver sion s.
(16) Adju st wit h sn a p-r in g (7), if n ecessa r y. Sn a p-
r in gs a r e a va ila ble in t h ickn esses of 2.0 m m (0.079
in .), 2.3 m m (0.091 in .), 2.6 m m (0.102 in .), 2.9 m m
Discs
VA