Front Door Removal And Installation; Front Door Hinge Removal And Installation; Front Door Restraint Removal And Installation; Front Door Outside Handle Removal - Jeep 200 Cherokee Service Manual

XJ
REMOVAL AND INSTALLATION (Continued)
Fig. 25 Push-In Fasteners
1 – LOCATING PINS
2 – TRIM PANEL
3 – PUSH-IN FASTENERS
(4) Engage clips attaching wire harnesses to the
door inner panel.
(5) Install door trim panel.
FRONT DOOR
REMOVAL
(1) Remove door restraint (check) retaining pin.
(2) For vehicles equipped with power windows,
power mirrors and power door locks, remove trim
panel and waterdam. Disconnect all components and
route wire harness out of door.
(3) Remove bolts that attach hinge to door (Fig.
26).
(4) Remove door from vehicle.
INSTALLATION
(1) Position door in body opening.
(2) Align door hinges, plates and shims and install
bolts. Tighten bolts to 3 N·m (2 ft. lbs.) torque.
(3) Install door restraint (check) pin.
(4) If applicable, route and connect wire harness
connectors.
(5) Install door waterdam and trim panel.
FRONT DOOR HINGE
REMOVAL
(1) Remove door restraint (check) retaining pin.
(2) Remove door hinge bolts and shims (Fig. 26).
(3) Retain door hinge shims for correct installa-
tion.
INSTALLATION
(1) Position hinge plates and shims on door face.
Fig. 26 Front Door Hinge
1 – UPPER HINGE
2 – SHIM
3 – LOWER HINGE
4 – FRONT DOOR
(2) Align door hinges and shims with bolt holes
and install hinge bolts. Tighten bolts to 3 N·m (2 ft.
lbs.) torque.
(3) Adjust/align latch striker and latch as neces-
sary.
(4) Install door restraint (check) retaining pin.
FRONT DOOR RESTRAINT
REMOVAL
(1) Remove door trim panel.
(2) Remove door radio speaker from door inner
panel.
(3) Remove door restraint (check) retaining pin
from bracket with a punch.
(4) Remove nuts and remove restraint via speaker
opening. (Fig. 27).
INSTALLATION
(1) Position door restraint in door by way of open-
ing and install nuts.
NOTE: Ensure the spring on the door restraint is
facing outward.
(2) Position door restraint in bracket with holes
aligned and insert retaining pin.
(3) Install radio speaker and door trim panel.
FRONT DOOR OUTSIDE HANDLE
REMOVAL
(1) Remove the door trim panel and waterdam.
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