Bearing And Seal Installation; Mainshaft And Sprocket Gear Removal; Front Output Shaft Front Bearing Snap-Ring Removal; Front Output Shaft Front Bearing Installation - Jeep 200 Cherokee Service Manual

21 - 390 NV242 TRANSFER CASE
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 47 Mainshaft And Sprocket Gear Removal
1 – MAINSHAFT GEAR
2 – SPROCKET GEAR
3 – BOTTOM CASE

BEARING AND SEAL INSTALLATION

(1) Remove snap-ring that retains front output
shaft front bearing in case (Fig. 48). Then remove
bearing. Use hammer handle, or hammer and brass
punch to tap bearing out of case.
Fig. 48 Front Output Shaft Front Bearing Snap-Ring
1 – FRONT BEARING SNAP RING
Removal
(2) Install new front output shaft front bearing
with Tool Handle C-4171 and Installer 8033A with
the tapered cone upward (Fig. 49).
Fig. 49 Front Output Shaft Front Bearing Installation
1 – SPECIAL TOOL C-4171
2 – SPECIAL TOOL 8033A
(3) Install front bearing snap-ring (Fig. 48).
(4) Remove front output shaft seal using an appro-
priate pry tool (Fig. 50) or slide-hammer mounted
screw.
(5) Install new front output shaft oil seal with
Installer 6952-A (Fig. 51).
Fig. 50 Remove Front Output Shaft Seal
1 – OUTPUT SHAFT SEAL
2 – PRYBAR
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