Pdc Relay Cassette Disassembly; Power Distribution Center Components; Pdc Housing Lower Cover Remove/Install; Pdc Relay Wedge Remove/Install - Jeep 200 Cherokee Service Manual

8O - 8 POWER DISTRIBUTION SYSTEMS
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 10 Power Distribution Center Components
1 – LATCH
2 – COVER
3 – LATCH
4 – B(+) TERMINAL STUD COVER
5 – PDC HOUSING
6 – HOUSING LOWER COVER (TYPICAL)
7 – WIRE HARNESS
8 – RELAY CASSETTE (TYPICAL)
9 – RELAY WEDGE (TYPICAL)
10 – HINGE TABS
(3) From the bottom of the PDC housing, use a
small screwdriver or a terminal pick tool (Special
Tool Kit 6680) to release the two latches (yellow) that
secure the relay wedge to the PDC relay cassette.
(4) From the top of the PDC housing, remove the
relay wedge from the PDC relay cassette (Fig. 12).
PDC RELAY CASSETTE
(1) Remove the relay wedge from the PDC relay
cassette to be removed.
NOTE: It may be necessary to remove relay cas-
settes that are not being serviced from the PDC
housing in order to obtain sufficient clearance to
service the faulty relay cassette. The same service
procedure is repeated as necessary to remove each
of the interfering relay wedges and relay cassettes
from the PDC housing.
(2) From the top of the PDC housing, use a small
screwdriver or a terminal pick tool (Special Tool Kit
6680) to release the two latches that secure the relay
cassette in the PDC (Fig. 13).
Fig. 11 PDC Housing Lower Cover Remove/Install
1 – PDC HOUSING
2 – TAB
3 – PDC HOUSING LOWER COVER
4 – LATCH
Fig. 12 PDC Relay Wedge Remove/Install
1 – RELAY WEDGE (TYPICAL)
2 – PDC HOUSING
(3) Gently and evenly press the relay cassette
down through the PDC housing.
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