Third Gear Bearing Installation; Installing Third Gear; Third Speed Synchro Ring Installation; Starting 3-4 Synchro Hub On Output Shaft - Jeep 200 Cherokee Service Manual

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DISASSEMBLY AND ASSEMBLY (Continued)
(29) Install third gear needle bearing on shaft (Fig.
79).
Fig. 79 Third Gear Bearing Installation
1 – THIRD GEAR BEARING
(30) Install third gear on shaft and bearing (Fig.
80).
Fig. 80 Installing Third Gear
1 – THIRD GEAR
2 – BEARING
(31) Install third speed synchro ring on third gear
(Fig. 81).
(32) Assemble 3-4 synchro hub, sleeve, springs,
struts and detent balls.
CAUTION: The 3-4 synchro hub and sleeve can be
installed backwards if care is not exercised. One
side of the sleeve has grooves in it. Be sure this
side of sleeve is also facing the front of the shaft.
NV3550 MANUAL TRANSMISSION
Fig. 81 Third Speed Synchro Ring Installation
1 – THIRD SPEED SYNCHRO RING
2 – THIRD GEAR
(33) Start 3-4 synchro hub on output shaft splines
by hand (Fig. 82).
Fig. 82 Starting 3-4 Synchro Hub On Output Shaft
1 – GROOVED SIDE OF SLEEVE (TO FRONT)
2 – 3–4 SYNCHRO ASSEMBLY
(34) Press 3-4 synchro assembly onto output shaft
with shop press and suitable size pipe tool (Fig. 83).
Make sure that the tool presses on hub as close to
output shaft as possible but does not contact the
shaft splines.
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