Standard Differential Disassembly; Pinion Mate Shaft Lock Screw - Jeep 200 Cherokee Service Manual

3 - 86 194 RBI AXLE
REMOVAL AND INSTALLATION (Continued)
Fig. 48 Typical Housing Cover With Sealant
1 – SEALING SURFACE
2 – CONTOUR OF BEAD
3 – BEAD THICKNESS 6.35mm (1/4")
DISASSEMBLY AND ASSEMBLY
STANDARD DIFFERENTIAL
DISASSEMBLY
(1) Remove pinion mate shaft lock screw (Fig. 49).
(2) Remove pinion mate shaft.
(3) Rotate the differential side gears and remove
the differential pinion gears and thrust washers (Fig.
50).
(4) Remove the differential side gears and thrust
washers.
ASSEMBLY
(1) Install the differential side gears and thrust
washers.
(2) Install the differential pinion gears and thrust
washers.
(3) Install the pinion mate shaft.
(4) Align the hole in the pinion mate shaft with
the hole in the differential case and install the pinion
mate shaft lock screw.
(5) Lubricate all differential components with
hypoid gear lubricant.
Fig. 49 Pinion Mate Shaft Lock Screw
1 – LOCK SCREW
2 – PINION MATE SHAFT
Fig. 50 Pinion Mate Gear Removal
1 – THRUST WASHER
2 – SIDE GEAR
3 – PINION MATE GEAR
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