Intake Manifold Removal, Cleaning And Installation; Exhaust System And Turbocharger Specifications; Exhaust Pipe - Jeep 200 Cherokee Service Manual

11 - 10 EXHAUST SYSTEM AND TURBOCHARGER
REMOVAL AND INSTALLATION (Continued)
INTAKE MANIFOLD
REMOVAL
(1) Remove exhaust manifold and turbocharger
assembly.
(2) Remove water manifold.
(3) Remove intake manifold.
CLEANING
Clean the intake manifold and cylinder head mat-
ing surfaces. DO NOT allow foreign material to
enter either the intake manifold or the ports in
the cylinder head.
INSTALLATION
(1) Install the new intake manifold gasket.
(2) Position the intake manifold in place and fin-
ger tighten the mounting nuts.
(3) Tighten the fasteners in sequence and to the
specified torque 30 N·m.
(4) Position the water manifold in place and finger
tighten the mounting nuts.
(5) Tighten the fasteners to the specified torque 12
N·m.
(6) Install exhaust manifold and turbocharger
assembly.
(7) Install charge air cooler hose to intake mani-
fold.
(8) Connect the battery negative cable.
(9) Start engine and check for leaks.
2000 JEEP CHEROKEE
SPECIFICATIONS
TORQUE SPECIFICATIONS
Description
EGR
Attaching Bolts . . . . . . . . . . . . . . . . . . . . . . 27N·m
EGR
Tube Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 N·m
EGR
Tube Flange Bolts . . . . . . . . . . . . . . . . . . . . 27 N·m
Exhaust Manifold
Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 N·m
Exhaust Manifold
Heat Shield Bolts . . . . . . . . . . . . . . . . . . . . 11 N·m

Exhaust Pipe

Support Clamp Bolts . . . . . . . . . . . . . . . . 22.5 N·m
Exhaust Pipe
Support Clamp Screw . . . . . . . . . . . . . . . . 22.5 N·m
Intake Elbow to Intake Manifold
Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 N·m
Intake Manifold
Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 N·m
Muffler-to-Exhaust Pipe
Clamp Nuts . . . . . . . . . . . . . . . . . . . . . . . . . 43 N·m
Tail Pipe Clamp
Hanger bolt . . . . . . . . . . . . . . . . . . . . . . . 22.5 N·m
Turbocharger-to-Exhaust manifold
Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 N·m
Turbocharger
Oil Feed Line . . . . . . . . . . . . . . . . . . . . . . 27.4 N·m
Turbocharger Down Pipe-to-Exhaust Pipe
Bolts/Nuts . . . . . . . . . . . . . . . . . . . . . . . . 22.5 N·m
Turbocharger Down Pipe-to-Turbocharger
Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 N·m
XJ
Torque