Brake Booster - Rhd Diesel Removal; Brake Line Orientation; Differential Pressure Switch Electrical - Jeep 200 Cherokee Service Manual

XJ
REMOVAL AND INSTALLATION
BRAKE BOOSTER – RHD DIESEL . . . . . . . . . . . . 1
MASTER CYLINDER – RHD DIESEL . . . . . . . . . . 3
REMOVAL AND INSTALLATION
BRAKE BOOSTER – RHD DIESEL
REMOVAL
(1) Open hood and disconnect the negative battery
cable
NOTE: Pump the brake pedal several times to
relieve vacuum in the brake booster. This will pre-
vent booster from sucking any contaminants when
master cylinder is removed.
(2) Remove the short brake lines leading from the
master cylinder to the combination valve (Fig. 1).
Fig. 1 Brake Line Orientation
1 – COMBINATION VALVE
2 – MASTER CYLINDER
(3) Disconnect differential pressure switch wire
from the combination valve. Lift the release tab on
the underside of the electrical connector and pull
straight off (Fig. 2).
(4) Remove the combination valve support bracket
retaining nuts and remove the valve and bracket
assembly from the vehicle.
(5) Remove the master cylinder retaining nuts
(Fig. 8) and remove the master cylinder from the
brake booster by sliding straight off mounting studs.
2000 JEEP CHEROKEE
BRAKES
TABLE OF CONTENTS
page
SPECIFICATIONS
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . 4
Fig. 2 Differential Pressure Switch Electrical
1 – SWITCH TERMINAL
2 – COMBINATION VALVE
3 – WIRE HARNESS CONNECTOR
(6) Disconnect the vacuum supply hose from the
brake booster.
(7) Disconnect the coolant level switch electrical
connector. Located on the side of the coolant reser-
voir.
NOTE: It is not necessary to drain the cooling sys-
tem to perform this procedure.
(8) Remove the coolant reservoir retaining screws
so reservoir can be positioned out of the way.
(9) Working inside the vehicle, remove the hood
release cable handle retaining screws from the
underside of the instrument panel.
(10) Remove the plastic and steel knee blockers
from the vehicle. Refer to Group 23, Body for the pro-
cedure.
BRAKES 5 - 1
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