Front Clutch Thrust Washer Installation; Installing Pilot Studs And Oil Pump Gasket; Installing Oil Pump And Reaction Shaft Support - Jeep 200 Cherokee Service Manual

21 - 174 AUTOMATIC TRANSMISSION—30RH
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 160 Front Clutch Thrust Washer Installation
1 – THRUST WASHER
2 – CHAMFERED SIDE OF WASHER BORE GOES TOWARD
PUMP
(41) Thread two Pilot Stud Tools C-3288-B into
bolt holes in oil pump flange (Fig. 161).
(42) Align and install oil pump gasket (Fig. 161).
(43) Lubricate oil pump seals with Mopar
Ease, or Ru-Glyde, Door Eze, or ATF Plus 3.
(44) Install oil pump (Fig. 162). Align and position
pump on pilot studs. Slide pump down studs and
work it into front clutch hub and case by hand. Then
install two or three pump bolts to hold pump in
place.
(45) Remove pilot stud tools and install remaining
oil pump bolts. Tighten bolts alternately in diagonal
pattern to 20 N·m (15 ft. lbs.).
Fig. 161 Installing Pilot Studs And Oil Pump Gasket
1 – OIL PUMP GASKET
2 – PILOT STUD TOOLS C-3288–B
Fig. 162 Installing Oil Pump And Reaction Shaft
1 – OIL PUMP
2 – PILOT STUD TOOL
3 – PILOT STUD TOOL
Door-
(46) Measure input shaft end play (Fig. 163).
NOTE: If end play is incorrect, transmission is
incorrectly
washer and/or thrust plate are worn and need to be
changed.
(a) Attach Adapter 8266–7 to Handle 8266–8.
(b) Attach dial indicator C-3339 to Handle
8266–8.
(c) Install the assembled tool onto the input
shaft of the transmission and tighten the retaining
screw on Adapter 8266–7 to secure it to the input
shaft.
(d) Position the dial indicator plunger against a
flat spot on the oil pump and zero the dial indica-
tor.
(e) Move input shaft in and out and record read-
ing. End play should be 0.56 - 2.31 mm (0.022 -
0.091 in.).
(47) Position transmission on work surface with
pan face upward.
(48) Install valve body.
(49) Adjust front and rear bands.
(50) Install fluid filter and pan.
(51) Install rear extension housing.
(52) Install torque converter.
Support
assembled, or output
XJ
shaft thrust