Cylinder Head Cover - Jeep 200 Cherokee Service Manual

9 - 22 ENGINE
REMOVAL AND INSTALLATION (Continued)
Fig. 24 LHD Engine Compartment — Diesel
1 – HEATER CORE COOLANT SUPPLY HOSES
2 – INNERCOOLER OUTLET HOSE
3 – AIR FLITER OUTLET HOSE
4 – EGR VACUUM SUPPLY HOSE
5 – OIL PRESSURE SENSOR CONNECTOR
6 – INNERCOOLER INLET HOSE
7 – COOLANT SUPPLY HOSE
(39) Connect the electric cooling fan electrical con-
nector.
(40) Install the battery tray.
(41) With assistance from another person, install
the hood.
NOTE: Use the previously marked hinge locations
for alignment reference.
(42) Install the hood retaining bolts.
(43) Install the rivets on the hood latch cable con-
trol assembly.
(44) Install the hood latch assemblies on the hood.
(45) Install and connect the engine compartment
lamp.
(46) Install the battery and connect both of the
battery cables.
(47) Fill the power steering fluid. Refer to Group
19, Steering — Power Steering Pump-Initial opera-
tion for the procedure.
(48) Fill the transmission fluid. Refer to Group 21,
Transmission and Transfer Case for the procedure.
(49) Check the engine oil level before engine start
up.
2000 JEEP CHEROKEE

CYLINDER HEAD COVER

REMOVAL
(1) Disconnect the negative battery cable.
WARNING: DO
BLOCK DRAIN PLUGS OR LOOSEN THE RADIATOR
DRAIN COCK WITH THE SYSTEM HOT AND PRES-
SURIZED BECAUSE SERIOUS BURNS FROM THE
COOLANT CAN OCCUR.
(2) On right hand drive vehicles, drain the cooling
system. Refer to Group 7, Cooling System for the pro-
cedure.
(3) Recover
equipped. Refer to Group 24, Heating and Air Condi-
tioning for the procedure.
(4) Remove the A/C lines at the compressor and
cap all openings. Refer to Group 24, Heating and Air
Conditioning for the procedure. Remove the A/C line
support bracket attached to cylinder head cover, and
move the A/C, vacuum lines away from the cylinder
head.
(5) Remove the generator support brace.
(6) Remove the Crankcase breather hose from the
rear of the valve cover
(7) Remove the cylinder head cover bolts.
(8) Remove the cylinder head cover.
INSTALLATION
(1) Install the cylinder head cover. Torque the bolts
to 15 N·m (133 in. lbs.).
(2) Connect the crankcase breather hose.
(3) Install the generator support brace. Torque bolt
to 27 N·m (20 ft. lbs.) and nut to 11 N·m (8 ft. lbs.).
(4) Install the A/C lines on the compressor and
install the support bracket on the cylinder head
cover. Torque bolt to 7 N·m (62 in. lbs.).
(5) Connect the negative battery cable.
(6) If equipped with A/C, evacuate and charge the
air conditioning system. Refer to Group 24, Heater
and Air Conditioning.
(7) On right hand drive vehicles, fill the cooling
system. Check for leaks.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN DIRECT
LINE WITH THE FAN. DO NOT PUT HANDS NEAR
THE PULLEYS, BELTS OR FAN. DO NOT WEAR
LOOSE CLOTHING.
(8) Operate the engine with the radiator cap off.
Inspect for leaks and continue operating the engine
until the thermostat opens. Add coolant, if required.
NOT REMOVE THE
the air conditioning
XJ
CYLINDER
system, if