Front Output Sahft Seal Installation; Nv242 Transfer Case Disassembly; Output Boot—Typical - Jeep 200 Cherokee Service Manual

21 - 380 NV242 TRANSFER CASE
REMOVAL AND INSTALLATION (Continued)
(3) Remove front output shaft yoke.
(4) Remove seal from front case with pry tool (Fig.
8).
Fig. 8 Remove Front Output Shaft Seal
1 – OUTPUT SHAFT SEAL
2 – PRYBAR
INSTALLATION
(1) Install new front output seal in front case with
Installer Tool 6952-A as follows:
(a) Place new seal on tool. Garter spring on seal
goes toward interior of case.
(b) Start seal in bore with light taps from ham-
mer (Fig. 9). Once seal is started, continue tapping
seal into bore until installer tool seats against case.
Fig. 9 Front Output Seal Installation
1 – INSTALLER 6952–A
2 – TRANSFER CASE
DISASSEMBLY AND ASSEMBLY
NV242 TRANSFER CASE
DISASSEMBLY
REAR RETAINER REMOVAL
(1) Remove output shaft boot. Spread band clamp
that secures boot on slinger with a suitable awl.
Then slide boot off shaft (Fig. 10).
Fig. 10 Output Boot—Typical
1 – SLINGER
2 – BOOT
3 – AWL
4 – TRANSFER CASE
(2) Using puller MD-998056-A, remove rear slinger
(Fig. 11).
Fig. 11 Rear Slinger Removal
1 – TRANSFER CASE
2 – SPECIAL TOOL MD998056–A
3 – SLINGER
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