Rear Brake Master Cylinder Parts Inspection; Brake Lever Removal And Installation - Suzuki RMX450Z Service Manual

4A-14 Brake Control System and Diagnosis:
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvents such as
gasoline, kerosine, etc.
BF: Brake fluid (DOT 4)
• Apply grease to the push rod end.
: Grease 99000–25100 (SUZUKI SILICONE
GREASE or equivalent)

Rear Brake Master Cylinder Parts Inspection

Refer to "Rear Brake Master Cylinder Disassembly and
Assembly" (Page 4A-13).
Master Cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / Rubber Parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup and dust boot
for wear or damage.

Brake Lever Removal and Installation

I947H1410038-01
Removal
1) Removal the brake lever boot (1).
2) Remove the brake lever (2) by removing the pivot
IA02J1410030-02
bolt and nut.
BA02J24106015
IA02J1410031-01
I837H1410050-01
BA02J24106016
1
IA02J1410032-01
2
IA02J1410033-01