Suzuki AN400 Service Manual page 410

6B-3 Steering / Handlebar:
Installation
Install the handlebars in the reverse order of removal.
Pay attention to the following points:
• Set the handlebars so that its punch mark "A" aligns
with the mating surface of the left handlebar holder.
"A"
• Apply thread lock to the handlebar clamp bolts.
• Tighten the forward handlebar clamp bolts first
temporarily to provide clearance on the rear side and
then tighten both the bolts to the specified torque.
: Thread lock cement 99000–32030 (Thread
Lock Cement Super 1303 or equivalent)
Tightening torque
Handlebar clamp bolt (a): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
NOTE
First tighten the handlebar clamp bolts (front
ones) to the specified torque.
(a)
"a": Clearance
• After installing the steering, the following adjustments
are required before driving.
– Cable routing (Refer to "Throttle Cable Routing
Diagram in Section 1D (Page1D-2)".)
– Throttle cable play (Refer to "Throttle Cable Play
Inspection and Adjustment in Section 0B (Page0B-
11)".)
Right side
• Install the right handlebar switch box (1) to the
• Adjust the throttle cable play. Refer to "Throttle Cable
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• Install the brake master cylinder onto the handlebars,
• Tighten the upper bolt first temporarily to provide
(a)
"a"
• Connect the front brake light switch lead wire
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handlebars by engaging the stopper "A" with the hole
"B" on the handlebars.
Play Inspection and Adjustment in Section 0B
(Page0B-11)".
1
"B"
align the master cylinder holder's mating surface with
punch mark "C" on the handlebars.
clearance on the lower side and then tighten both the
bolts to the specified torque.
Tightening torque
Master cylinder bolt (a): 10 N·m (1.0 kgf-m, 7.0 lb-
ft)
"C"
couplers.
"A"
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(a)
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