Suzuki UF50 Manuals

Suzuki UF50 Manuals

Manuals and User Guides for Suzuki UF50. We have 1 Suzuki UF50 manual available for free PDF download: Service Manual

Suzuki UF50 Service Manual

Suzuki UF50 Service Manual (185 pages)

Suzuki UF50 Scooter

Brand: Suzuki | Category: Scooter | Size: 7.53 MB

Table of Contents

General Information 1

5
- Table of Contents
  5
- Warning/Caution/Note
  6
- General Precautions
  6
  - General Information
    6
- Suzuki Uf50Y/Uf50Zy (2000-Model)
  8
- Serial Number Location
  8
- Fuel and Oil Recommendations
  8
  - Fuel
    8
  - Engine Oil
    8
  - Final Gear Oil
    9
  - Brake Fluid
    9
- Break-In Procedures
  9
- Information Labels
  10
- Specifications
  11
Chassis

12
- Periodic Maintenance Schedule
  14
  - Periodic Maintenance Chart
    14
- Maintenance and Tune-Up Procedure
  15
  - Battery
    15
  - Air Cleaner
    16
  - Engine
    16
  - Cylinder Head and Cylinder
    17
  - Spark Plug
    17
  - Carburetor
    19
  - Fuel Line
    19
  - Final Gear Oil
    20
  - Brakes
    20
  - Brake Hose
    21
  - Brake Fluid
    21
  - Steering
    23
  - Front Fork
    23
  - Rear Suspension
    23
  - Tires
    24
  - Cylinder Head Nuts and Exhaust Pipe Nut and Bolt
    25
  - Chassis Nuts and Bolts
    25
  - General Lubrication
    27
- Automatic Clutch Inspection
  28
  - Initial Engagement
    28
  - Clutch Lock-Up
    29
Engine

30
- Engine Components Removable with the Engine in Place
  31
- Engine Removal and Remounting
  32
  - Engine Removal
    32
  - Engine Remounting
    34
- Engine Disassembly
  35
- Engine Components Inspection and Service
  42
  - Cylinder Head Distortion
    42
  - Cylinder
    42
  - Piston
    43
  - Crankshaft and Conrod
    45
  - Reed Valve
    46
  - Clutch Shoe/Movable Driven Face
    47
  - Movable Drive Face
    52
  - Kick Starter
    54
  - Bearings
    55
  - Oil Seals
    57
  - Engine Mounting Bushings
    60
- Engine Reassembly
  61
  - Crankshaft
    61
  - Crankcase
    61
  - Rear Axle Shaft and Transmission
    63
  - Generator
    65
  - Starter Pinion and Starter Gear
    66
  - Drive Belt
    67
  - Piston
    68
  - Cylinder
    69
  - Cylinder Head
    69
  - Oil Pump Gear
    69
  - Intake Pipe
    69
  - Exhaust Pipe/Muffler
    69
Fuel and Lubrication System

70
- Fuel Valve
  71
- Fuel Tank and Oil Tank
  72
  - Removal
    72
  - Remounting
    73
  - Fuel Tank Cushions
    74
- Carburetor
  75
  - Construction
    75
  - I. D. No. Location
    75
  - Specifications
    76
  - Removal
    77
  - Disassembly
    77
  - Cleaning
    80
  - Inspection and Adjustment
    80
  - Reassembly
    81
  - Remounting
    81
- Oil Pump
  82
  - Air Bleeding
    82
  - Discharge Rate Check
    82
Chassis

83
- Exterior Parts
  84
  - Construction
    84
  - Removal
    85
  - Remounting
    87
- Front Wheel
  88
  - Construction
    88
  - Removal
    88
  - Inspection and Disassembly
    89
  - Reassembly and Remounting
    90
- Front Brake
  92
  - Construction
    92
    
    Brake Pads Replacement
    93
    
    Brake Fluid Replacement
    94
    
    Brake Caliper Removal and Disassembly
    94
    
    Brake Caliper Inspection
    95
    
    Brake Caliper Reassembly and Remounting
    96
    
    Brake Disc Inspection
    97
    
    Master Cylinder Removal and Disassembly
    97
    
    Master Cylinder Inspection
    98
    
    Master Cylinder Reassembly and Remounting
    99
  - Front Suspension
    100
    
    Construction
    100
    
    Removal and Disassembly
    100
    
    Inspection
    102
    
    Reassembly and Remounting
    102
  - Handlebar Covers and Speedometer Assembly
    104
    
    Construction
    104
    
    Removal
    105
    
    Remounting
    106
  - Steering Stem
    107
    
    Construction
    107
    
    Removal and Disassembly
    107
    
    Inspection
    109
    
    Reassembly and Remounting
    110
  - Rear Wheel, Rear Brake, and Rear Shock Absorber
    112
    
    Construction
    112
    
    Removal and Disassembly
    112
    
    Inspection
    113
    
    Reassembly and Remounting
    114
  - Tires and Wheels
    115
    
    Tire Removal
    115
    
    Inspection
    115
    
    Installation
    116
Electrical System

119
- Electrical
  120
- Fuse
  120
  - Cautions in Servicing
    120
    
    Connector
    120
    
    Coupler
    120
    
    Clamps
    120
    
    Semiconductor Equipped Parts
    120
    
    Connecting the Battery
    121
    
    Wiring Procedure
    121
    
    Using the Multi Circuit Tester
    121
  - Location of Electrical Components
    122
  - Charging and Lighting System
    124
    
    Description
    124
    
    Troubleshooting
    125
    
    Inspection
    126
  - Starter System
    128
    
    Description
    128
    
    Troubleshooting
    128
    
    Starter Motor Removal and Disassembly
    129
    
    Starter Motor Inspection
    130
    
    Starter Motor Reassembly
    131
    
    Starter Relay Inspection
    131
  - Ignition System
    132
    
    Description
    132
    
    Troubleshooting
    132
    
    Inspection
    134
  - Fuel Level Indicator Switch
    137
    
    Inspection
    137
  - Oil Level Indicator Switch
    138
    
    Inspection
    138
  - Thermoelement, Carburetor Heater, and Thermoswitch
    139
    
    Inspection
    139
  - Speedometer
    141
    
    Removal and Disassembly
    141
    
    Inspection
    141
  - Lamps
    142
    
    Front and Rear Turn Signal Light
    143
- Brake Light/Taillight
  144
  - License Plate Light
    145
  - Relays
    146
    
    Starter Relay
    146
    
    Turn Signal Relay
    146
  - Switches
    147
  - Battery
    148
    
    Removal
    148
    
    Remounting
    148
    
    Specifications
    149
    
    Initial Charging
    149
    
    Servicing
    150
    
    Recharging Operation
    150
    
    Service Life
    151
Servicing Information

152
- Troubleshooting
  153
  - Engine
    153
  - Carburetor
    155
  - Chassis
    156
  - Brakes
    157
  - Electrical
    158
  - Battery
    159
- Wiring Diagram
  160
- Wire Harness, Cable, and Hose Routing
  161
  - Wire Harness
    161
  - Cable Routing
    163
  - Fuel System Hose Routing
    165
  - Battery Breather Hose Routing
    166
  - Front Brake Hose Routing
    167
- Special Tools
  168
- Tightening Torque
  170
  - Engine
    170
  - Chassis
    170
  - Tightening Torque Chart
    171
- Turn Signal Light
  174
- Capacities
  176
- Engine Oil Tank
  176
- Final Gear Oil
  176
- Fuel Tank
  176
- Note
  176
  - Uf50K1 and Uf50Zk1 ('01-Model)
    177
  - Dimensions and Dry Mass
    178
- Service Data
  180
  - Brake Disc
    182

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