Radiator Removal; Radiator Installation - Polaris Sportsman XP 1000 S 2020 Service Manual

RADIATOR REMOVAL

1. Drain coolant from radiator.
2. Remove the upper radiator hose.
3. Remove the front rack / storage compartment.
4. Remove the recovery bottle return line
radiator.
5. Carefully pull rearward on the lower portion of the
recovery bottle to disengage the lower tab. Then lift
up on the bottle and remove it from the radiator fan
shroud.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
6. Remove the fasteners
of the radiator.
7. Disconnect the fan motor.
8. Remove the front right headlight.
9. Lift the radiator upward to allow the lower grommets
w
from the to clear the frame support holes. Remove the radiator
through the front right wheel well. Take care not to
damage the cooling fins during removal.

RADIATOR INSTALLATION

1. Reverse the Radiator Removal procedure for
installation. When installing the recovery bottle, insert
the upper portion of the bottle into the shroud first,
then push the lower tab on the bottle into the shroud
until it snaps into place.
2. Ensure the lower grommets are positioned properly in
the frame upon installation.
3. After installation and reassembly, remove the
pressure cap and fill the radiator and recovery bottle
with coolant.
4. Proceed to Cooling System Bleeding Procedure page
3.10 to complete the bleeding procedure.
ENGINE / COOLING SYSTEM
e
retaining the upper portion
3
3.13