Install The Needle Bearing And Locating Pin; Install The Shift Mechanism - Segway VILLIAN SSV Series Service Manual

FRONT AXLE AND REAR GEARBOX FRONT AXLE AND REAR GEARBOX
A A
B B
C C
A A B B
J J I I
A A B B

Install the needle bearing and locating pin

【A】 Needle roller bearing HK121612
【B】 Cylindrical pin 6×10
Tools: Needle bearing indenter-HK121612, copper
hammer.

Install the shift mechanism

【A】Shift positioning wheel【F】Hexagon head bolt M6×40
E E
D D
F F
【B】Bushing
【C】Shift driven gear 【H】Positioning plate bolt m6×21
【D】Shift torsion spring 【I】 Positioning plate
【E】Washer 6.5×22×2 【J】Shift positioning plate spring
Tool: 10mm sleeve.
H H G G
Install the needle bearing and locating pin
【A】 Shift shaft cover gasket 【C】 Bolt M6×20
【B】 Shift shaft cover 【D】 Oil seal 15×25×5
C C
D D
◆ Press 【A】 into the box, and put two cylindrical
pins 【B】 into the box.
◆ Put 【J】 into the box, then put 【I】 and 【H】 into
the box, and then put 【A】 into the box and jam
with 【I】 as shown in the fi gure.
◆ Install【B】,【C】, 【D】, 【E】, and【F】in
sequence.
◆ Put the installed 【B】, 【C】, 【D】, 【E】, and
【F】into the box and tighten.
◆ Finally, install 【G】 as shown in the fi gure to align
the points.
Hexagon head bolt M6×40
15N·m(1.53kgf·m,11.1ft·lb) 15N·m (1.53kgf·m,11.1ft·lb)
Positioning plate bolt M6×21
15N·m 15N·m(1.53kgf·m,11.1ft·lb) (1.53kgf·m,11.1ft·lb)
◆ Tools: 15×25×, 8mm sleeve for the oil seal pressure
head of the shift chamber cover.
◆ Press 【D】 into 【B】, then install 【A】 according
to the position of the locating pin, then install 【B】
in sequence, and tighten the bolts in sequence.
12N·m 12N·m(1.22kgf·m,8.86ft·lb) (1.22kgf·m,8.86ft·lb)
4 - 30
【G】Shift shaft assembly
Bolt M6×20