TABLE OF CONTENTS SAFETY INTRODUCTION VEHICLE DEVICE OPERATION MAINTENANCE, STORAGE AND TRANSPORTATION SPECIFICATIONS TROUBLESHOOTING EMISSION CONTROL SYSTEM WARRANTY...
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INTRODUCTION BEFORE YOU RIDE WARNING ADULT VEHICLE ONLY MUST...
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The meaning of these signs: WARNING CAUTION NOTICE IMPORTANT...
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VEHICLE DEVICE VEHICLE ACTIVATION NOTICE The new vehicle must be activated on the APP for the first time if equipped with vehicle DTS, otherwise the engine will not start. Segway powersports” , Segway powersports” CONFIRM START...
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VEHICLE DEVICE Vehicle launch (mode 2) The vehicle stop Emergency Switch ● : ● : Use this switch when the vehicle is in an emergency Mode Switch “ S ”:Sport mode “ E ”:Economic mode...
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VEHICLE DEVICE Override Switch : Four-Wheel Drive Switch(if equipped) “ ”: “ ”: Toggle switch for Two-wheel drive or Four-wheel drive Handle switch Red button pops up:2WD mode Red button pressed and Yellow button pressed:4WD mode Yellow button pops up:4WD locking mode...
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VEHICLE DEVICE 2WD mode 4WD mode 4WD locking mode CAUTION when switching to 4WD locking mode,more force is required to manipulate the direction during steering.
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VEHICLE DEVICE Electronic Power Steering(EPS) NOTICE When the key is turned to the on position, the EPS warning indicator lights up briefly. Please refer to P59.
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VEHICLE DEVICE 12V Socket Output power: 120W Top: USB interface Bottom: DC interface Open the lid...
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Steering Wheel Adjustment Steering wheel angle adjustment : WARNING Do not adjust the steering wheel while driving. Otherwise, it may cause the driver to control errors and cause an accident, which may result in serious injury or death.
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Damage, wear, or stiffness. If any damage is found, please contact a Segway Powersports dealer for replacement. Clean the dirt or debris on the seat belt, wipe the belt with mild soap and water. Never use bleach, dyes or household detergents.
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VEHICLE DEVICE Lifting and supporting the vehicle :...
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VEHICLE DEVICE Storage Box Front storage box Middle storage box Passenger backrest storage box Middle lower storage box WARNING Keep the storage box closed if you do not use it. Or, you will be possible to be hurt by the goods kept in the storage box or while you open it in emergency brake or turning, resulting in accident.
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VEHICLE DEVICE Fuel Tank Cap WARNING Always gas up fuel type as per requirement. Do not smoke while refueling or it may ignite the fuel and cause fire hazard. Do not touch other people or stuff with static electricity or it may cause static electricity accumulation and ignite fuel.
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VEHICLE DEVICE Gear Shift Selector Low speed High speed Neutral Reverse Parking CAUTION The transmission will be damaged when you change shift gear if the engine is running over the idle speed or in the driving process. Put shift gear in P position and lock parking brake when the driver is out of the vehicle.
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VEHICLE DEVICE Accelerator pedal CAUTION If the accelerator pedal and the brake pedal are applied at the same time, the engine power may be affected limit...
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VEHICLE DEVICE Parking brake Parking handle Parking button Turn on the parking brake: Release the parking brake: CAUTION When the driver leaves the vehicle, the parking brake of the vehicle must be turned on...
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VEHICLE DEVICE Roll-Overprotective Structures(ROPS) WARNING Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle rollover.
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VEHICLE DEVICE INSTRUMENT PANEL NOTICE The combination meter may be damaged by using a high-pressure cleaner. Do not clean the instrument with alcohol or corrosive detergent. Corrosive liquid will corrode the surface of the instrument and cause damage to the instrument.
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VEHICLE DEVICE Engine Water Temperature C: H: Time Display Subtotal Mileage Engine Running Time Dynamic Residual Mileage Fault Code Display Battery Voltage Total Mileage Four-Wheel Drive Full DifferentialLock...
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OPERATION WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the Pre -Ride Inspection outlined in the Operation chapter before each use of your vehicle to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this owner's manual.
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OPERATION Know your riding area/tread lightly Vehicle Break-In Period Brake System Break-In Period Belt Break-In Period...
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OPERATION New Operator Driving Procedures...
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OPERATION Avoid sharp turns • Don’t turn when stepping on the accelerator. • Don’t swerve when driving the vehicle. • Operate according to your skills conditions and terrain. • Do not jump the vehicle or perform any other driving stunts. Driving with Passengers...
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OPERATION Starting the Vehicle , Park the Vehicle Braking NOTICE When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.
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OPERATION Parking the vehicle Driving on Slippery Surfaces NOTICE Severe damage to drive train may occur if the 4X4 is engaged while the wheels are spinning. Allow the rear wheels to stop spinning before engaging 4X4, or engage 4X4 before wheels begin to lose traction.
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OPERATION Driving through water NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operating in water. Perform the services outlined in the Periodic Maintenance Chart. The following areas need special attention: engine oil, transmission oil, demand drive fluid and all grease fittings.
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OPERATION Driving in reverse Driving over obstacles Driving uphill...
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OPERATION Driving on a sidehill (sidehilling) If crossing a sidehill is unavoidable, follow these precautions: Parking on an incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: Parking the vehicle...
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OPERATION Engine Break-In Guidelines NOTICE During this period, avoid full-throttle running, rapid acceleration, and constant rpm operation.
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OPERATION PRE-RIDE INSPECTION Item Note Page Brake system/pedal Ensure proper operation travel Brake fluid Ensure appropriate level P127 Check and lubricate if Front suspension P134 necessary Check and lubricate if Rear suspension P134 necessary Tire Check status and pressure p129 Check to ensure the tightness Wheel/fastener p132...
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OPERATION Check the length of the seat belt for damage and check Seat belt whether the latch is in normal operation...
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OPERATION WARNING SECURE ALL LOADS BEFORE OPERATING. OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. USE EXTREME CAUTION DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS...
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OPERATION Belt life Towing loads WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability.
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OPERATION Maximum loading capacity : Vehicle Model SGW1000F Maximum weight capacity 680 kg Maximum cargo load 350 kg Maximum unbraked towing mass 400 kg Maximum unbraked tongue mass 110 kg Maximum inertiabraked towing mass 700 kg Maximum inertiabraked tongue mass 110 kg Dumping the cargo box WARNING...
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OPERATION WARNING Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger. The rear tires will also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions.
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OPERATION Trailer Where a designated attachment point is provided on the towbar:...
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OPERATION WINCH OPERATION WARNING The user must read and understand the operating instructions and warnings of this owner's manual. If the instructions or warnings are not followed, serious property damage or personal injury may occur.
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OPERATION WARNING When releasing or retrieving the winch rope, both ends of the rope must be left with sufficient length to prevent the rope from being over-rolled in or out. When the rope is retrieving, please maintain a certain tension so that the wire can be retracted smoothly and can be wound tightly during retrieving.
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OPERATION Winch Operation Manual Release switch of Winch Manual release switch of Winch Operation of control Switch OUT:Release the winch cable IN:Recoil the winch cable...
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OPERATION Remote control operation Release the winch cable Reclaim the winch cable NOTICE When the remote control doesn’t work, it may be that the battery in the remote control is exhausted. Replace the battery with a new one.
PERIODIC MAINTENANCE Severe use is defined as: • Frequent immersion in mud, water, or sand. • Frequent or prolonged operation in dusty environments. • Short trip cold weather operation. • Racing or racing-style high RPM use. • Prolonged low speed, heavy load operation. •...
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Maintenance Chart Key WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized Segway Powersports dealer or other qualified person perform these services.
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Cargo Box WARNING Do not carry passengers on cargo container.Whenloading the goods, do not exceed the maximum load of the container. Cargo box tailgate...
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Lift cargo bed CAUTION Before lifting the container for unloading, Open the tailgate of the cargo box first.
ENGINE OIL MAINTENANCE PROGRAM WARNING Vehicle operation with insufficient, degraded or contaminated engine oil will cause accelerated wear and tear, and may result in engine failures, accidents and / or injuries. Always perform the maintenance procedures listed in the periodic maintenance chart.
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Oil Recommendation CAUTION Mixing brands or using non-recommended oils may cause engine damage.
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Engine Oil Level Check NOTICE Running the engine with an improper oil level can cause serious engine damage. Daily Oil Level Check Upper Line Lower Line Oil Filler cap...
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Oil Level Check After Oil Change NOTICE Note: This procedure is only for the new vehicle first oil level check or after an oil change in engine.
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Do not dispose used oil and filters in domestic garbage, sewers or on the ground. For information on oil recycling or scrapping, please consult your Segway Powersports Powersports dealer. Do not put used engine oil in a place where children can reach.
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Drain the Engine Oil Oil drain position 2 Oil drain position 1 Oil Drain Plug O-ring Oil Filter Strainer O-ring Oil Drain Plug Oil drain position 1...
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Oil drain position 2 WARNING Hot oil can cause skin burns. Don't let hot oil touch the skin Torque Drain Plug: 11.8-14.8ft·lb. (16~20N.m)
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Replace Oil Filter/Oil Strainer IMPORTANT Change the oil filter and clean the oil strainer with each oil change Change the Oil filter...
FRONT/REAR GEARBOX (DEMAND DRIVE) FLUID NOTICE If the front gearbox makes too much noise during 4WD operation, change the demand drive fluid. If the noise continues, see your Segway Powersports dealer.
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CVT belt WARNING Failure to remove all debris when the belt is replaced can result in vehicle damage, loss of control and serious injury or death CVT cover bolt CVT cover CVT cover seal CVT belt replacement tool...
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Install the drive belt CVT cover bolt Torque : 6 N.m Drying the CVT...
SPARK PLUG CAUTION The use of anything but the recommended spark plug can cause serious engine damage. Always use the recommended spark plugs or their equivalents. Spark Plug NGK CPR7EA / Model TORCH B7RTC Spark Plug Gap 0.7-0.9 mm Spark Plug Torque 8.8 ft.
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Spark Plug Inspection CAUTION Allow the engine to cool before attempting to remove the spark plug for inspection. Hot exhaust system and engine will cause burns. Bolt Ignition coil Spark plug Spark plug...
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Radiator coolant CAUTION Steam escaping can cause burns.Do not disassemble pressure relief cap when there is temperature or heat in the engine.The engine must be allowed to cool down before the pressure cap is removed.
BRAKE SYSTEM WARNING Brake fluid levels must be checked periodically. Overfilling of the brake cylinder may cause brake resistance or brake locking, which may result in serious injury or death. Keep the brake fluid at the recommended level and do not overfill. Must check brake disc brake disc wear condition regularly.
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NOTICE Brake fluid can damage plastic and painted surfaces and should be added with caution. If the brake fluid comes into contact with the skin or eyes, flush with plenty of water immediately. If you feel sick, seek medical attention immediately.
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CAUTION The loose nut may cause the tire to fall off during operation, which may cause an accident or rollover. Always ensure that all nuts are tightened to the required value 100~120N·m . Do not use lubricating oil or grease on wheel bolts or wheel nuts. Lubricating oil or grease may cause excessive tightening of wheel nuts, resulting in damage to bolt or spoke wheels.
SHOCK ABSORBER ADJUSTMENT Position Position CAUTION When adjusting the shock absorption position, always adjust the left and right shock absorption to the same position. Step up or down one position at a time during adjustment. Do not try to make large adjustments, which may damage the shock absorber.
AIR FILTER Replacing Air Filter element ir filter cover Filter element box Filter element...
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Air filter inlet cap and CVT inlet mesh fabric Air filter inlet cap CVT inlet mesh fabric...
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WARNING When assembling the filter element, please make sure that the buckles of the filter element and the end cover are installed in place, otherwise it will cause the engine to malfunction or reduce the service life When the vehicle is driving in a dusty environment, please shorten the time interval for checking the filter element The air filter is soaked or the filter element is wet, please drain the water and replace the filter element...
LAMP CAUTION Poor lighting can result in reduced visibility while driving. Please clean the headlamps frequently and replace non-working headlamps promptly. To ensure optimum visibility and saftey, make sure the lights are properly adjusted. Change the headlight LED lights Halogen lamp...
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CAUTION Hot ingredients can cause skin burns. Allow the lights to cool before doing maintenance. DO NOT touch the headlight shade bulb glass. Fingerprints on the glass can to cause premature failure. Execute the following procedure: Expansion screw Headlight guard...
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CAUTION Please replace lamp with the recommended power. Replace taillight/rear turn light Procedures for changing taillights:...
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High beam adjustment CAUTION The following pictures are for reference only. Your model may be slightly different. It is best for a Segway dealer to adjust if conditions permit.
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Adjust the headlight beam upwards and downwards Adjust the headlight beam left and right...
SPARK ARRESTER WARNING Make sure the exhaust pipes are cool. Ensure that there are no combustible materials in the area when maintaining the vehicle. Safety glasses are recommended in this procedure. Pan head screwM6×16 Muffler spark suppressor...
BATTERY WARNING 12V batteries contain toxic and corrosive sulfuric acid and may produce flammable explosive hydrogen gas.To reduce the risk of serious injury or death, the following precautions should be observed when handling 12V batteries or working near them: • Do not smoke or light a match near a 12V battery. •...
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Battery Removal NOTICE If the electrolyte overflows, immediately wash it off with a solution of 1 tablespoon baking soda and 1 cup water to prevent damage to the vehicle. Battery pull strap Protective rubber sleeve Positive and negative anchor bolts for cable Positive and negative anchor nuts for cable...
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Battery Charging NOTICE When charging, the hydrogen produced by the 12V battery is combustible explosive gas. Please follow the following precautions before charging: If charging the 12V battery is still installed in the vehicle, be sure to disconnect the ground cable. Make sure the power switch on the charger is off when connecting and disconnecting the charger cable to the 12V battery.
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Battery Installation NOTICE To reduce the chance of sparks, disconnect the black (negative) cable first. When reinstalling the battery, install the black (negative) cable last.
FUSE NOTICE • Do not use a fuse above the rated ampere value or replace it with anything else. • Please use the same product.Never use wires for fuses, even temporary replacements are not allowed. • Do not modify fuses or fuse boxes.
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Fuse Box NOTICE Pay attention to the direction of installation. The label may be slightly different from the image below.
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Fuse/Relay Distribution and Rated Amperage Rated amperage of fuse/relay and distribution...
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Fuse/Relay Power LOCK FUSE HEAD LIGHT FUSE 12V C P S FUSE FUEL PUMP FUSE 12V-IG FUSE SW-IG FUSE ECU-IG FUSE SIG-IG FUSE EPS-IG FUSE MAIN FUSE ECU FUSE EPS FUSE FAN FUSE REMOTE POWER-ON RELAY 12V 20A AUXILIARY START RELAY 12V 20A IG1 RELAY 12V 20A...
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TROUBLESHOOTING Drive belt and cover problems Possible Cause Solution Driving the vehicle onto Shift transmission to low range during a pickup or tall trailer in loading of the vehicle to prevent belt high range burning Starting out going up a When starting out on an incline, use low steep incline range (see page 75)
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TROUBLESHOOTING Possible Cause Solution Shift the transmission to low range, and carefully use fast, aggressive throttle Stuck in mud or application to engage clutch. WARNING: snow Excessive throttle may cause loss of control and vehicle overturn Shift the transmission to low range, C l i m b i n g o v e r l a r g e and carefully use fast, brief, aggressive objects from a...
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TROUBLESHOOTING Engine doesn’t turn over Possible Cause Solution C hec k fo r fo ule d p lugs o r fo rei gn Poor engine material in gas tank, fuel lines, or performance throttle. Contact your dealer for service. Tripped circuit Reset the breaker breaker Low battery voltage...
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TROUBLESHOOTING Engine stops or loses power Possible Cause Solution C le a n rad ia to r s cre en a nd co re i f equipped Overheated engine Clean engine exterior See your dealer Engine turns over, fails to start Possible Cause Solution Out of Fuel...
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TROUBLESHOOTING Clogged fuel injector Clean or replace new fuel injector Low battery voltage Recharge battery to 12.5 VDC Mechanical failure See your dealer Engine backfires Possible Cause Solution Weak spark from spark Inspect, clean and/or replace spark plugs plugs Incorrect spark plug gap Set gap to specs or replace plugs or heat range Old or non-...
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TROUBLESHOOTING Engine runs irregularly, stalls or misfires Possible Cause Solution Fouled or defective spark Inspect, clean and/or replace spark plugs plugs Worn or defective spark See your dealer plug wires Incorrect spark plug gap Set gap to specs or replace plugs or heat range Loose ignition Check all connections and tighten...
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TROUBLESHOOTING Engine runs irregularly, stalls or misfires Possible Cause Solution Kinked or plugged fuel Inspect and replace vent line Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter See your dealer malfunction Electronic throttle See your dealer control malfunction...
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TROUBLESHOOTING Engine stops or loses power Possible Cause Solution Out of fuel refuel Kinked or plugged fuel Inspect and replace vent line Water present in fuel Replace with new fuel Inspect, clean and/or replace spark Overuse of choke plugs Fouled or defective spark Inspect, clean and/or replace spark plugs plugs...
EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS ......176 EXHAUST EMISSION CONTROL SYSTEM ....176 CRANKCASE EMISSION CONTROL SYSTEM ..176 NOISE CONTROL SYSTEM ........176...
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EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS EXHAUST EMISSION CONTROL SYSTEM CRANKCASE EMISSION CONTROL SYSTEM NOISE CONTROL SYSTEM...
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EMISSION CONTROL SYSTEM Declaration of Driver’s exposure to noise level ,...
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EMISSION CONTROL SYSTEM Declaration of Vibration declaration ,...
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