Segway FUGLEMAN SGW1000F-U2 Owner's Manual
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Segway FUGLEMAN SGW1000F-U2 Owner's Manual

Segway FUGLEMAN SGW1000F-U2 Owner's Manual

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vince patterson
May 31, 2025

segway fugleman 1000 is burning oil. 1litre per gas fill. is it as simple as a valve adjustment and is it a costly repair?

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Summary of Contents for Segway FUGLEMAN SGW1000F-U2

  • Page 2 WELCOME Thank you for buying Segway UTV. Segway Powersports Off-road vehicles will bring you a new driving experience. For your driving safety, read this manual carefully before riding. This manual contains a large number of safety instructions, operation instructions, maintenance instructions and safety warnings.
  • Page 3 DENSO WAVE INCORPORATED. Unless noted, trademarks are the property of Segway Powersports Inc. © Copyright 2021 Segway Powersports Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant i mp rove me nts in the design and q uality of...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY INTRODUCTION FEATURES AND CONTROLS OPERATION MAINTENANCE AND STORAGE SPECIFICATIONS TROUBLESHOOTING EMISSION CONTROL SYSTEM...
  • Page 5 Failure to adhere the warnings and safety precautions contained in this manual will result in severe injury or death. Your SEGWAY vehicle is not toy and it can be hazardous to operate. This vehicle handles differently than cars, trucks or on-road vehicles. A...
  • Page 6 • Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. • Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgment and reduce the operator's ability to react. • Complete the new operator driving procedures outlined this manual.
  • Page 7 The meaning of signs and safety warnings in this manual： WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

  • Page 8: Safety Introduction

    SAFETY INTRODUCTION WARNING LABELS ..........3 SEVERE INJURY OR DEATH ........8 IMPORTANT SAFETY INFORMATION ....... 11 Reading the Manual ......... 11 Safe Driving Age ..........12 Riding Equipment ..........13 Vehicle Modifications ........16 Passengers ............17 Contact with exhaust ........18 Seat Belts ............
  • Page 10 Failure to follow the warnings and safety precautions in this manual may result in serious injury or death. It can be dangerous operate off-road vehicles. These vehicles behave differently from other vehicles, such as motorcycles automobiles. If proper precautions are not taken, a collision or rolled-over may occur even during normal maneuvers such turning,...

  • Page 11: Warning Labels

    If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions on the vehicle. If any label becomes illegible or comes off, contact Segway Powersports dealer to obtain a replacement.

  • Page 16: Severe Injury Or Death

    SEVERE INJURY OR DEATH… …can result if you do not follow these instructions: • Minimum recommended age for driving this vehicle is 16 years. • Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. • Wear eye protection (goggles or a face shield), gloves, over- the-ankle boots, long-sleeved shirt or jacket, and long pants.
  • Page 17 • Always keep both hands on the steering wheel when driving. • Always go slowly and be careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when driving the vehicle. • Never wrap your thumbs and fingers around the steering wheel.
  • Page 18 • Always check for obstacles before operating in a new area. • Do not brake abruptly when carrying loads in the cargo bed. • Always use the size and type of tires specified in this manual. • Always maintain proper tire pressure as described in this manual.

  • Page 19: Important Safety Information

    IMPORTANT SAFETY INFORMATION Reading the manual WARNING Driving this vehicle improperly increases the risk of accident. The driver must know how to drive the vehicle correctly in different situations and on different terrain. Before driving the vehicle, all drivers must complete safety training course.

  • Page 20: Safe Driving Age

    Safe driving age The minimum recommended driving age for this vehicle is 16 years. Children under the age of 16 cannot not operate this vehicle. Do not drive the vehicle without proper driving training. Training courses are required. Please ensure that each driver has read this manual and all product labels and has completed a safety training course.

  • Page 21: Riding Equipment

    Riding equipment For your safety, we strongly recommend that you always wear an approved motorcycle, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Although complete protection possible, wearing proper gear can reduce the chance of injury when you ride.
  • Page 22 Driving vehicle when drinking or taking drugs may adversely affect a driver's judgment, reaction time, balance, and feelings. Do not drink alcohol or take drugs before or during driving. $SSURYHG KHOPHW (\H SURWHFWLRQ /RQJ VOHHYHV VKLUW *ORYHV /RQJ SDQWV %RRWV...
  • Page 23 USING ALCOHOL OR DRUGS Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating this vehicle.

  • Page 24: Vehicle Modifications

    Vehicle Modifications Do not attempt to increase vehicle speed or use any equipment that increases the power of the vehicle. If any equipment is added to the vehicle, or if any modifications are made to the vehicle to increase vehicle speed or power, the vehicle warranty is terminated.

  • Page 25: Passengers

    Passengers Do not carry passengers until you have operated the vehicle for at least two hours and have completed the new operator driving instructions mentioned on page 69. Passengers must always sit in the passenger seats with the seat belt secured. Carrying more than one passenger in a two-seater vehicle affects the operator's ability to operate and control the vehicle, increasing the risk of loss of control and accidents, or rollovers.

  • Page 26: Contact With Exhaust

    Contact with exhaust Engine gases are toxic and can cause loss of consciousness or death in a short time. Do not start or run a motor in a closed space. The engine exhaust of this product contains chemicals that cause cancer, birth defects or other reproductive damage, and you can only drive it outside the room or in a well-ventilated place.

  • Page 27: Seat Belts

    Seat Belts Riding in this vehicle without wearing the seat belts may increase the risk of serious injury in the event of rollover, loss of control, accident, or sudden stop. Seat belts may reduce the severity of injury in these cases. The operator must wear the seat belt at all times.

  • Page 28: Loading The Vehicle

    Loading the vehicle The weight of cargo and passengers affects the handling and stability of the vehicle. For your own safety and the safety of others, think carefully about how to safely operate the vehicle when loaded with passengers and cargo. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

  • Page 29: No Passengers In The Cargo Box

    No Passengers in the cargo box Passengers in the cargo box may cause the vehicle fall over or collide, which may cause injury or more serious accidents. Never let passengers in the cargo box when operating the vehicle. Passenger must be seated in passenger seat with fastened seat belt.

  • Page 30: Turning Improperly

    Riding at excessive speeds Operating this vehicle at excessive speeds increases the operator’s risk of losing control. Always operate at a speed that’s appropriate for terrain, the visibility, operating conditions and your skills and experience. Turning improperly Turning improperly could cause loss of traction, loss of control, accidents or rollover.

  • Page 31: Descending Hills Improperly

    Descending hills improperly Improper descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this manual. See page 75. Crossing hillsides Driving on a sidehill is not recommended. Improper operation could cause the loss of control or rollover.
  • Page 32 FEATURES AND CONTROLS VEHICLE ACTIVATION ..........26 Vehicle unlocked ..........27 APP Function ............ 28 PARTS AND CONTROLS ........29 FRONT PANEL ............31 Ignition Lock/Start Button ......31 Combination Switch ........32 Turn Signal Control Lever ........34 Headlight Switch ..........35 Toggle switch for 2WD / 4WD drive ……………...
  • Page 33 VEHICLE DEVICE INSTRUMENT PANEL ..........54 Indicator Lights / Warning Lights ....... 55 Diagnostic display codes ........ 59...

  • Page 34: Features And Controls

    The new vehicle must be activated on the APP for the first time if equipped with DTS. Otherwise the engine will not start. IOS mobile phone: search “Segway Powersports” to download application from APP STORE. Android mobile phone: go on Google Play and then search for “Segway Powersports”...
  • Page 35 Unlocking the vehicle There are three ways to unlock your vehicle: Mechanical key (preferred) APP remote unlock vehicle APP Remote Unlock is based on 4G network. As long as the area is covered by the network, you can use the remote unlock function in the APP to unlock the vehicle.

  • Page 36: App Function

    Segway Powersports APP Function This application is a program designed for users who have the Segway Powersports vehicles. Main features: Driving controls analysis, vehicle data analysis etc. For detail information see Segway Powersports APP User Manual.

  • Page 37: Parts And Controls

    PARTS AND CONTROLS...
  • Page 38 Front Bumper Handrails ROPS Cargo Box Muffler Tailgate Rear Bumper Cargo Box Flip Handle Fuel Cap Cab Net/Door...
  • Page 39 Lights Switch Drive Select Instrument panel Switch Gear Shifter/Selector Storage Box Storage Box USB outlet Engine mode Ignition Switch switch Parking Brake Start Button 12V Accessory outlet...

  • Page 40: Front Panel

    FRONT PANEL Ignition Lock/Start Button Ignition Lock Turn the key to the "ON" position: the vehicle is energized and the electrical components of the vehicle can be used. Turn the key to the position “OFF”: the whole vehicle circuit is disconnected and the engine stops.
  • Page 41 Switches Engine On/Off Warning flashers Engine mode Switch Override Switch Engine On/Off Switch ”：Engine Start “ ”：Engine Stop “ Starting the engine Press the brake pedal and select "P" or "N" gear. Turn the ignition key into "ON" position. Press the Engine On Switch “ ”...
  • Page 42 Stopping the vehicle Move the shift lever in "P" position and apply parking brake. Press the Engine Off switch “ ” , and the engine will stop. Warning flashers Use this switch when the vehicle is in an emergency. Press the switch to the "...

  • Page 43: Combination Switch

    Combination Switch Push the control lever up to turn the right turn signal lights on; the right turn indicator on the instrument panel flashes. Push the control lever down to turn the left turn signal lights on; left turn indicator on the instrument panel flashes. Horn switch...

  • Page 44: Headlight Switch

    Headlights Switch As shown in the picture above, turn the end of the lever to turn the lights on. “ ”： Front position lights, tail lights, license plate lights and dashboard lights are on. “ ”：Turn the switch to this position to select low beam. “...

  • Page 45: Toggle Switch For 2Wd / 4Wd Drive

    Toggle switch for 2WD / 4WD drive Models with rear gearcase Toggle switch 2 x 4 mode When the switch is in the two-wheel mode, the vehicle is only driven by the rear wheels, and the front wheels have no power. The meter shows symbol "...
  • Page 46 4×4 locked mode When the 4-Wheel L o c k e d switch is pressed, the four-wheel drive lock symbol " " is displayed on the instrument panel. At this time, the differential lock is engaged. The front wheels have power output, the rear wheels have power output, and the left and right rear wheels have the same speed and power.
  • Page 47 Models with the rear differential lock Drive mode selection 2x4 - Rear wheel drive When to use Driven wheels Note  Normal driving on a level surface  Only the rear wheels are driven  Saves tires  In light terrain ...

  • Page 48: Electric Power Steering（Eps

    Refer to page 59. After the ignition switch is turned to "OFF", EPS system will be turned off. If the EPS indicator continues to lit after the engine is started, EPS system has failed. Contact your Segway Powersports dealer. 12V Accessory Outlets The vehicle is equipped with two 12V accessory outlets located in the dash central panel.

  • Page 49: Seat

    SEATS Driver’s seat can be adjusted forwards and backwards before driving. Adjust the position of the seat so that the driver’s back can touch the seat back, and the driver’s feet can step on the brake and accelerator pedals. Driver seat adjustment There is a U-shaped adjusting handle at the front of the seat.

  • Page 50: Driver Seat Removal/Installation

    Driver seat removal/installation Driver seat removal Seat lock Move the seat lock to the right. Gently pull the seat forward, and pull out the cable connector under the seat. Remove the seat from the vehicle. Driver seat installation Plug the cable connector under the seat. Insert the two fixing pins behind the seat into the hooks.

  • Page 51: Passenger Seat Removal

    Passenger seat removal Passenger seat Passenger seat cover Lift front of the passenger seat to remove the seat from the vehicle. Seat cover is located under the passenger seat. After the passenger seat is removed, hold the seat cover with both hands, move it upwards and remove the seat cover.

  • Page 53: Maintenance And Storage

    MAINTENANCE AND STORAGE Steering wheel adjustment Steering wheel can be tilted up or down for driver's preference. Steering wheel adjustment: After raising the steering column adjustment lever toward the steering wheel, do not loosen it. Move the steering wheel up or down to adjust to a suitable position, hold the steering wheel, and release the adjustment lever.

  • Page 54: Seat Belts

    MAINTENANCE AND STORAGE Seat belts Fasten your seat belt as soon as you get in the vehicle. The seat belt can effectively protect the driver and the passenger. In the event of an accident, the seat belt can reduce the risk of injuries.
  • Page 55 2. Pull out each seat belt and check for any damage, including cutting, grinding, damage, wear or stiffness. If any damage is found, contact Segway Powersports dealer for replacement. 3. Clean the dirt or debris from the seat belt, wipe the belt with mild...

  • Page 56: Door (Safety Nets)

    Replace any worn or damaged parts immediately. New parts can be obtained from your authorized Segway Powersports dealer. Safety nets The safety net has five fixed points, the front lock is movable, and the remaining four are fixed and cannot be quickly removed.

  • Page 57: Storage Boxes

    Storage boxes Front storage box Tools are placed in this box. Central storage box Passenger seat storage box This box is removable. Click the upper part of the box and lift it out. At the same time release the clips and remove the box. Central lower storage box...
  • Page 58 WARNING Keep the storage box closed if you do not use it. Or you will be possibly hurt by the objects in the storage box, or if you open it in emergency brake or turning, resulting in accident.

  • Page 59: Fuel Cap

    Fuel cap WARNING Always use Unleaded gasoline with 95 octanes. Do not smoke when refueling or it may ignite the fuel and cause fire. Do not touch other people or stuff with static electricity or it may cause static electricity accumulation and ignite the fuel. Do not overfill the fuel tank.

  • Page 60: Gear Selector

    Gear Selector Different operation modes correspond to different gears. After selecting the gear, check the indicator light on the instrument panel to ensure that the gear has been switched to the desired position. See the image below for the gear selector position: Low speed High speed Neutral...

  • Page 61: Brake And Accelerator Pedal

    Brake and accelerator pedal Brake pedal Accelerator pedal Brake pedal Step on brake pedal to select gear, reduce speed, or stop the vehicle. Step on the brake pedal when you start the engine. If you want to reduce speed or stop the vehicle, step on the brake pedal with your right foot.
  • Page 62 Accelerator pedal Step on accelerator pedal to increase the engine speed. If you want to increase or keep your speed, use your right foot to hold the accelerator pedal. If you want to decrease speed, loosen accelerator pedal. The accelerator pedal is spring loaded. It will return to its original position if no force is on it (idle speed).

  • Page 63: Parking Brake

    Parking brake Whenever you leave the vehicle, the parking brake must be turned on to put the parking system in working status. Parking brake handle Parking brake button Turn on the parking brake: When parking the vehicle, step on the brake pedal to stop the vehicle, and then hold the parking brake T-shaped handle with your hand and pull it up, until your foot releases the brake.

  • Page 64: Roll-Over Protective Structure (Rops)

    The rollover protection device (ROPS) of this vehicle meets EU requirements No. 1322/2014 Annex VIII - rollover performance. If there is any damage to the roll-over protection cage, contact Segway Powersports dealer. The dealer thoroughly inspects the ROPS or replaces it.
  • Page 65 INSTRUMENT PANEL Instrument panel provides the operator with the vehicle information. Driver should understand the meaning of the various indicators, warning lights and display information on the instrument panel to understand the vehicle status. NOTICE Instrument panel may be damaged by using a high-pressure washer. Do not clean the instrument panel with alcohol or corrosive detergents.
  • Page 66 Indicator Lights/Warning Lights Indicator lights and warning lights on the instrument panel indicate the status of the vehicle systems. The figure below shows all the lights and warning lights. If ignition switch is set to “ON”, the indicators are switched on, and all warnings are on.
  • Page 67 Engine Water Temperature Thermometer shows engine water temperature. C - Engine temperature is low H - Engine temperature is high Clock After the vehicle is bound to the Segway Powersports APP, the time displayed dashboard will automatically synchronized to the local time.
  • Page 68 Indicator light/Warning indicators Light Instructions Status This light reminds the operator to ensure that all riders wear helmets and safety belts before work. The driver's Safety Belt seat belt is equipped with a seat belt interlocking device. If the seat belt is not secured, the vehicle speed will be limited to 24 km/h.
  • Page 69 Indicator light showing excessive temperature of engine coolant. When it lights up and alarms, the engine should Coolant be stopped immediately and shut down. Temperature After cooling down to normal temperature, engine should continue to run. This light is lit when the left turn signal is Left Turn turned on.
  • Page 70 Diagnostic display codes This area displays the code information of electrical components and vehicle circuit´s issues. In case of failure or abnormality, contact your dealer. Fault Code Display Area Failure System Failure Description Code Manifold Absolute Pressure/Barometric Pressure P0108 17 Circuit High Manifold Absolute Pressure/Barometric Pressure P0107 16...
  • Page 71 P0691 11 Fan 1 Control Circuit Low P0480 13 Fan 1 Control Circuit P0629 12 Fuel Pump “A” Control Circuit High P0628 11 Fuel Pump “A” Control Circuit Low P0627 13 Fuel Pump “A” Control Circuit /Open Evaporative Emission System Purge Control Valve P0459 12 Circuit High Evaporative Emission System Purge Control Valve...
  • Page 72 P0122 16 Throttle/Pedal Position Sensor/Switch “A” Circuit Low Throttle/Pedal Position Sensor/Switch “A” Circuit P0121 29 Range/Performance P0223 17 Throttle/Pedal Position Sensor/Switch “B” Circuit High P0222 16 Throttle/Pedal Position Sensor/Switch “B” Circuit Low Throttle/Pedal Position Sensor/Switch “B” Circuit P0221 29 Range/Performance P2106 12 Throttle Actuator Control System Forced Limited Power P2106 19 Throttle Actuator Control System Forced Limited Power P2106 92 Throttle Actuator Control System Forced Limited Power...
  • Page 73 P0606 00 ECM/PCM Processor P0606 62 ECM/PCM Processor P0606 96 Function monitoring: fault of ECU ADC - Null Load Test Pulse P0606 97 function monitoring: fault of ECU ADC - test voltage P0606 47 function monitoring:fault of ECU monitoring modul error P0606 17 Reported OverVoltage of VDD5 P0606 16 Reported UnderVoltage of VDD5 P0606 49 Diagnostic fault check to report “WDA active”...
  • Page 74 E0001 No midpoint of torque is written E0002 No end point of rotor angle is written E0003 Memory read write failure E0004 The main torque sensor is disconnected E0005 Abnormal output of main torque sensor E0006 The secondary torque sensor is disconnected E0007 Abnormal output of secondary torque sensor The difference between main and secondary torques is...
  • Page 75 T0001 GPS module failure T0002 4G module failure T0003 Bluetooth module failure T-BOX T0004 Sensor failure T0005 Power CAN failure T0006 Body CAN failure A0001 Left front wheel speed error signal A0002 Right front wheel speed error signal A0003 Left rear wheel speed error signal A0004 Right rear wheel speed error signal A0005...
  • Page 76 OPERATION BASIC DRIVING GUIDE .......... 67 Trail etiquette ..........67 Know your riding area ........... 68 Vehicle Break-In Period ........68 Brake System Break-In Period ......68 Drive Belt Break-In Period ........ 68 New Operator Driving Procedures ....69 Driving with Passengers ........ 70 Starting the Vehicle .........
  • Page 77 OPERATION Maximum loading capacity ......83 Dumping the cargo box ........83 Loading guidelines ......... 84 Trailer ..............85 WINCH OPERATION ..........86 Winch Operation ..........90...

  • Page 79: Operation

    This section provides basic operating instructions, including how to start and stop the vehicle, driving skills and precautions when driving on different road ways. Even if you've ridden other off-road vehicles, you must take time to familiarize yourself with how this vehicle operates. Practice in flat and wide areas until you are familiar with this utility vehicle.

  • Page 80: Know Your Riding Area

    Know your riding area Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your dealer, a local riding club, or local officials.

  • Page 81: New Operator Driving Procedures

    New Operator Driving Procedures Before operating this vehicle, read and understand the owner's manual and all warning and instruction labels. Perform pre-ride check. Do not carry goods during this period. Do not carry passengers until you have driven this vehicle for at least 2 hours.

  • Page 82: Driving With Passengers

    Avoid sharp turns: • Don’t turn when stepping on the accelerator pedal. • Don’t swerve when driving the vehicle. • Operate according to your skills, conditions and terrain. • Do not perform jumps or any other stunts. Driving with Passengers Finish the overview of the new operator driver on the page 69.

  • Page 83: Starting The Vehicle

    Starting the Vehicle Depress the brake pedal when the gear is in "P" or "N" gear; Turn the ignition key to "ON" position. Press the Engine switch “ ” Press "Start" button for 1,5 - 2 seconds. Engine will start. Before starting the engine be sure your wear the helmet and other safety equipment, ensure the doors / safety nets are closed and that both driver and passenger have fastened their seat...

  • Page 84: Parking The Vehicle

    Parking the vehicle Stop the vehicle on a level surface. When parking in the garage or in other structure, be sure that the area is well ventilated and that the vehicle is not close to any source of flame or sparks, including appliances with pilot light. Place the transmission in PARK “P”.

  • Page 85: Driving Through Water

    Driving through water Your vehicle can operate through water with a maximum recommended depth equal to floor level. Follow these precautions when operating through water: NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operating in water. Perform the services outlined in the Periodic Maintenance Chart.

  • Page 86: Driving In Reverse

    Driving in reverse Follow these precautions when operating in reverse: Always check for obstacles or people behind the vehicle. Apply the throttle lightly. Never open the throttle suddenly. Back slowly. Apply the brakes lightly for stopping. Avoid making sharp turns. NOTICE Your model is equipped with a safety speed limiter when reversing –...

  • Page 87: Driving Uphill

    Driving uphill Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or rollover. Whenever traveling uphill, follow these precautions: Always move the 4x4 switch to 4x4 (if equipped) before ascending or descending a hill. Always travel straight uphill.

  • Page 88: Driving On A Sidehill (Sidehilling)

    Driving on a sidehill (sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable: Slow down. Exercise extreme caution. Avoid crossing the side of a steep hill.

  • Page 89: Engine Break-In Guidelines

    Sl owl y relea se the brake pe dal and make sure the transmission is in PARK before exiting the vehicle. Remove the ignition key to prevent unauthorized use. Engine Break-In Guidelines The engine break-in period is 25 hours. During break-in: •...

  • Page 90: Pre-Ride Inspection

    PRE-RIDE INSPECTION Perform a pre-ride inspection before every ride to detect any potential problem that could occur during operation. The pre- ride inspection will help you monitor components wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of a breakdown or accident.
  • Page 91 Check the length of the seat belt for damage and check Seat belt whether the latch is in normal operation Inspect doors and latches for Net / doors wear or damage...

  • Page 92: Hauling Cargo

    HAULING CARGO Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or braking instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. Reduce speed and allow for greater distances for braking when hauling a cargo.
  • Page 93 WARNING SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle. OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When transporting off-centered loads that cannot be centered, securely fasten the load and operate with extra caution. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS.

  • Page 94: Belt Life

    Belt life To extend belt life, use low gear when hauling or towing heavy loads. Towing loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: Never load more than 100 kg of tongue weight on the trailer hitch.

  • Page 95: Maximum Loading Capacity

    Maximum loading capacity Never exceed maximum loading capacities! Fugleman UT10 Maximum weight capacity 680 kg Maximum cargo load 350 kg Maximum unbraked towing mass 400 kg Maximum braked towing mass 700 kg Maximum unbraked tongue mass 110 kg Maximum braked tongue mass 110 kg Dumping the cargo box To dump the cargo box:...

  • Page 96: Loading Guidelines

    Release the tailgate latches. Stand clear and pull the cargo box release lever up. Lift the front of the cargo box to dump the cargo. 10. Lower the cargo box and push down securely to latch. 11. Close the tailgate and secure both tailgate latches. Operating the vehicle while the cargo box is raised could result in severe injury.

  • Page 97: Trailer

    Trailer When towing a load, bear in mind that the towing weight does not include the towing device. • The total load (weight of the operator, accessories, cargo and trailer) shall not exceed maximum capacity of the vehicle. Where a designated attachment point is provided on the tow bar: Either: Attach the clip directly to the...

  • Page 98: Winch Operation

    WINCH OPERATION If your vehicle is equipped with a winch, read this chapter before winch installation and use to understand and familiarize yourself with the safety precautions and operating instructions. The user must read and understand the operating instructions and warnings in this manual.
  • Page 99 to be rolled on one end of the barrel and may damage the rope or winch. • Note that the rope-drawing capacity of the winch is the maximum rope-drawing capacity of the first layer. Do not operate the winch with overload capacity past this amount of rope.
  • Page 100 • When using the winch to move the load, place the vehicles transmission in neutral and apply the brake of the vehicle and place wedges under each wheel. When the hoist is working, the vehicle engine should be operated to charge the battery.
  • Page 101 • When the winch is in use, be sure to start the vehicle engine and set the gear to "N" position. • When the winch is working, it will draw voltage, so you must start the vehicle and step on the accelerator lightly to avoid damage to the battery.

  • Page 102: Winch Operation

    Winch Operation Manual Release of the rope Manual release switch • When you turn the winch manual release knob clockwise, the winch rope can be pulled out manually. • When you turn the winch manual release knob counterclockwise, the winch will be controlled by Control switch. Operation of Control Switch OUT：Release the rope IN：Recoil the rope...
  • Page 103 Remove the Remote control from the passenger´s armrest and connect it to the receptacle in the dash panel. Open the waterproof cover of the receptacle. Insert control switch connector into the receptacle. Remote control Release the winch rope Recoil the winch rope NOTICE If the remote control doesn’t work, it may happen that the battery in the remote control is flat.
  • Page 104 MAINTENANCE AND STORAGE PERIODIC MAINTENANCE ..........95 LUBRICATING OIL ............. 100 Front maintenance cover ........101 Cargo Box ............102 Lift cargo bed ........... 103 ENGINE OIL ..............104 Oil Recommendation ........105 Engine Oil Level Check ........106 Replacing Engine Oil &...
  • Page 105 MAINTENANCE AND STORAGE TIRES ..............124 Tire Pressure ............ 124 Tread Depth ............. 124 When to replace a tire........125 Replacing the tires ..........125 Wheel Removal ............. 126 Tire Sizes ............127 SUSPENSION ADJUSTMENT ........128 LUBRICATION ............129 Front/Rear drive axle dust boots ......

  • Page 106: Maintenance And Storage

    MAINTENANCE AND STORAGE APPEARANCE AND CARE ........152 Vehicle Washing..........152 Vehicle Storage ..........152...

  • Page 107: Periodic Maintenance

    Inspect, clean, lubricate, adjust and replace parts as necessary. When you need replacement parts, use genuine Segway Powersports parts available from your authorized Segway Powersports dealer. Service and adjustments are important for proper vehicle operation.
  • Page 108 Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized Segway Powersports dealer to perform these services. Perform services at whichever interval is reached first (km / hours).
  • Page 109 MAINTENANCE AND STORAGE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS WHEN Steering Pre-Ride Front suspension Pre-Ride Visually inspect, test, Rear suspension Pre-Ride or check components. Tires/ Wheels/ Pre-Ride Make adjustments and/ fasteners or schedule repairs Brake fluid level Pre-Ride when required Brake system Pre-Ride...
  • Page 110 MAINTENANCE AND STORAGE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS MONTHS ► Brake pad wear 10 H Monthly Inspect periodically Battery 20 H Monthly Check terminals; clean; test Inspect; cycle key to pressurize Fuel System 20 H Monthly fuel pump; check lines and fittings for leaks and abrasion ►...
  • Page 111 MAINTENANCE AND STORAGE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS MONTHS Radiator Inspect; clean external ► 100 H 12 M 1600 (if applicable) surfaces Cooling hoses 1600 ► 100 H 12 M Inspect for leaks (if applicable) 1600 ► Engine mounts 100 H 12 M...

  • Page 112: Lubricating Oil

    MAINTENANCE AND STORAGE LUBRICATING OIL Check and lubricate all components at the intervals listed in the periodic maintenance chart. Items not listed in the chart should be lubricated in the general lubrication interval. The rocker arm is lubricated at the factory and does not require additional lubrication.

  • Page 113: Front Maintenance Cover

    MAINTENANCE AND STORAGE Front maintenance cover Hold the front maintenance cover and lift it upward. Open the cover. Fuse box and coolant filling port are located under the cover.

  • Page 114: Cargo Box

    MAINTENANCE AND STORAGE Cargo Box WARNING Do not carry passengers on cargo box. When loading the cargo, do not exceed the maximum allowed capacity of the cargo box. Cargo box tailgate To open: Open the tailgate by lifting the handle of the rear door panel. To close: Raise the tailgate up and push it hard.

  • Page 115: Lift Cargo Bed

    MAINTENANCE AND STORAGE Lift cargo bed Cargo bed release handles are on the left and right sides of the vehicle. Lift the release handle up to raise the cargo bed. The lock hook of the cargo box will spring open. The cargo box will slowly tilt upwards , and stop automatically when it reaches the limit.

  • Page 116: Engine Oil

    If the oil level starts to rise, change the oil immediately. Monitor the oil level: if it continues to rise, stop using the vehicle and determine the cause. Your Segway Powersports dealer can assist. WARNING Vehicle operation with insufficient, degraded or contaminated engine oil will cause accelerated wear and may result in engine failure, accident and / or injury.

  • Page 117: Oil Recommendation

    MAINTENANCE AND STORAGE Oil Recommendation The oil filter must be changed every time when the oil is changed. It is recommended to use 10W/50-SL four-stroke oil or similar oil for this engine. Follow the manufacturer's recommendations for ambient temperature operation. Refer to the lubricant guide section for oil recommendations and capacity.

  • Page 118: Engine Oil Level Check

    MAINTENANCE AND STORAGE Engine Oil Level Check NOTICE Running the engine with an improper oil level can cause serious engine damage. Park the vehicle on a level ground. Start the engine and let it idle for 1 minute. Pull the dipstick out and check the oil level. Check the oil level as shown in figure below.
  • Page 119 MAINTENANCE AND STORAGE Upper mark Lower mark Oil Filler cap After cleaning the oil dipstick, insert and install it again. If the oil level is near or below the lower level: • Flip the cargo box (see page 103). • Remove the oil fill cap from the front right crankcase cover.

  • Page 120: Replacing Engine Oil & Filter

    MAINTENANCE AND STORAGE Replacing Engine Oil & Filter Have your engine oil changed by an authorized Segway Powersports dealer. As part of the change, the service will also change the oil filter and clean the oil strainer. NOTICE Whenever changing engine oil, change also the oil filter.

  • Page 121: Adding Engine Oil

    MAINTENANCE AND STORAGE Adding Engine Oil Recommended engine oil: MAXIMA PRO PLUS+ 10W-50, API SL Lift the cargo box (page 103), and locate engine oil cap. Unscrew the oil cap. Add an appropriate amount of the recommended oil type. Be careful to not overfill.

  • Page 122: Front/Rear Gearbox Oil

    4WD is the primary mode of all-wheel drive operations NOTICE If the front gearbox makes too much noise during 4WD operation, change the gearbox oil. If the noise continues, visit your Segway Powersports dealer. Use only the recommended oil type. Using other oil may result in improper operation or gearbox malfunction.

  • Page 123: Check The Rear Gearbox Oil Level

    MAINTENANCE AND STORAGE Check the Rear Gearbox Oil Level Park the vehicle on the level ground. Put the vehicle to a stop. With a rag, remove and pull out the oil dipstick. Clean the dipstick. Re-insert the dipstick completely. Check the oil level as shown in the figure above. The oil should be between the marks.

  • Page 124: Front/Rear Gearbox Oil Change

    MAINTENANCE AND STORAGE Front/Rear Gearbox Oil change Have your Front/Rear differential / Rear gearbox oil changed by an authorized Segway Powersports dealer. Recommended front differential oil: SAE 75W-90 GL-5 (Maxima SAE 75W-90 GL-5) Recommended rear differential oil: SAE 75W-90 GL-5 (Maxima SAE 75W-90 GL-5)

  • Page 125: Adding Gear Oil

    MAINTENANCE AND STORAGE Adding gear oil Filling Plug O-ring Oil Dipstick O-ring Filling Plug: 16-20 Nm Torque Place the vehicle on a level ground Remove fill plug Add the recommended amount of oil Reinstall the fill plug and torque it to specifications Check for any leakage...

  • Page 126: Cvt Belt

    Replace the CVT drive belt in intervals specified in the maintenance schedule. If the belt is damaged, have it changed by an authorized Segway Powersports service. When replacing the belt, clean the CVT housing pipe, clutch and engine compartment for debris.

  • Page 127: Spark Plug

    DO NOT fully open the throttle during this operation. Shift gears to the low range and test for belt slippage. If the belt still slips, repeat the process. Visit your Segway Powersports dealer if your vehicle needs service. SPARK PLUG Refer to the specifications below for the recommended spark plug type and gap.

  • Page 128: Spark Plug Inspection

    MAINTENANCE AND STORAGE Spark Plug Inspection The spark plug condition indicates how the engine is running. Check or change the spark plugs in intervals specified in Periodic maintenance schedule. CAUTION Allow the engine to cool down before removing the spark plug for inspection.
  • Page 129 MAINTENANCE AND STORAGE Spark plug is located under the cargo box. Refer to page 103 how to open the cargo box. When replacing the spark plugs, replace both spark plugs at the same time. Remove the ignition coil fixing bolts. Take out the ignition coil.

  • Page 130: Coolant

    MAINTENANCE AND STORAGE COOLANT Coolant circulates in the engine cooling system, taking away the excess heat generated during the engine operation and making the engine operate at normal operating temperature. Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion.

  • Page 131: Coolant Bottle

    MAINTENANCE AND STORAGE Coolant bottle Coolant bottle is located under the front maintenance cover. Check the coolant level in the coolant bottle in the left side of front maintenance panel. If the liquid level is low, add recommended type of the coolant.

  • Page 132: Radiator Coolant

    MAINTENANCE AND STORAGE Radiator coolant To ensure that the coolant maintains its ability to protect the engine, we recommend the system each five (5) years completely drained and new antifreeze 50/50 premix added. CAUTION Escaping steam can cause burns. Do not release the radiator pressure cap when engine is hot.

  • Page 133: Brake System

    Check the safety and surface condition of the disc. Use the recommended brake cleaner to clean any grease. Do not use spray lubricants or other petroleum-based products. If any damage (crack, excessive corrosion, warping) is found, check the Segway Powersports service before further operation.

  • Page 134: Brake Fluid

    MAINTENANCE AND STORAGE Brake Fluid Use the recommended brake fluid: Brake Fluid DOT4 No adjustment is required for the hydraulic braking system. Check the brake fluid level frequently. If brake fluid level is low, perform following operations. Brake fluid container is located behind the left front wheel. Observe the liquid level in the container: Brake fluid level must be between the MAX and MIN marks.

  • Page 135: Brake Pads

    MAINTENANCE AND STORAGE NOTICE Brake fluid can damage plastic and painted surfaces and should be handled with caution. If the brake fluid comes into contact with your skin or eyes, flush with plenty of water immediately. If you feel sick, seek medical attention immediately.

  • Page 136: Tires

    MAINTENANCE AND STORAGE TIRES Tire Pressure Driving a vehicle with the incorrect tire pressure may result in the following consequences: • Reduced fuel efficiency • Reduced driving comfort and shortened tire life • Reduced driving safety When checking tire pressure, use the following pressures: Recommended Front Rear...

  • Page 137: When To Replace A Tire

    • if tires has air leaks and cannot be normally repaired due to the size or position of the area of the leak. If you are not sure, consult your Segway Powersports dealer. Replacing the tires When the tire tread wear has reached the indicator mark, or the...

  • Page 138: Wheel Removal

    MAINTENANCE AND STORAGE Wheel Removal Torque to specifications： Wheel Nuts: 100-120 Nm Torque Stop the engine. Put the gear shifter in "P" position. Lock the parking brake. Partially loosen wheel nuts. Lift the side of the vehicle by placing a suitable jack under the frame.
  • Page 139 MAINTENANCE AND STORAGE CAUTION Loose wheel nut may cause the wheel to fall off during ride, which may cause an accident or rollover. Always ensure that all wheel nuts are tightened to the required torque (100-120 Nm). Do not use lubricating oil or grease on wheel bolts / nuts.

  • Page 140: Suspension Adjustment

    MAINTENANCE AND STORAGE SUSPENSION ADJUSTMENT The springs have 5 adjustment positions. The springs can be adjusted according to terrain and loading conditions. If you feel suspension is too soft and too hard, adjust the spring preload according following table: Position Spring Surface Load Terrain Speed...

  • Page 141: Lubrication

    MAINTENANCE AND STORAGE LUBRICATION Front suspension, rear suspension, drive shafts and stabilizer bars are fitted with grease fittings. If you see the label below, there is a grease spot nearby. These parts need sufficient lubrication. Lubrication can reduce the wear of these parts and increase the service life of the vehicle. Follow the periodic maintenance table to add appropriate grease at prescribed intervals.

  • Page 142: Front/Rear Drive Axle Dust Boots

    MAINTENANCE AND STORAGE Front/Rear Drive Axle Dust Boots Check for cuts, damage or grease leakage in the front and rear drive axle dust boots. If you find a damage or grease leakage, contact your Segway Powersports dealer for replacement.

  • Page 143: Air Filter

    MAINTENANCE AND STORAGE AIR FILTER This vehicle utilizes a two-stage air filtration system. The air passes through the primary filter screen first and then through the main air filter. This two-stage filtration fully meets the needs of the engine. The air filter element should be replaced regularly according to the periodic maintenance table.

  • Page 144: Replacing Primary Air Filter

    MAINTENANCE AND STORAGE The air filter is located under the cargo box. Flip the cargo box up to open. Press the plastic buckle on the air filter cover and pull out the air filter cover Pull out the air filter with holder. Take the air filter element out from the box;...
  • Page 145 MAINTENANCE AND STORAGE WARNING When assembling the air filter element, make sure that the buckles of the filter element and the cover are in place; otherwise it will cause the engine to malfunction or reduce service life. When the vehicle is operated in a dusty environment, please shorten the time interval for checking the filter element.

  • Page 146: Lights

    MAINTENANCE AND STORAGE LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Clean the headlamps frequently and replace non-working headlamps promptly. To ensure optimum visibility and safety, make sure the lights are properly adjusted. Change the headlight LED lights LED lights consist of multiple lights.
  • Page 147 MAINTENANCE AND STORAGE CAUTION Hot surfaces can cause skin burns. Allow the lights to cool before performing maintenance. DO NOT touch the headlight bulb glass. Fingerprints on the glass can cause poor bulb performance or premature failure. To replace the headlamp bulb: Remove the headlamp cover expansion screw and remove the headlamp cover with the tool.
  • Page 148 MAINTENANCE AND STORAGE Install the new bulb and turn the headlights on. Check whether headlight is working properly. Press the fixed spring on both sides to make the spring pop out of the slot. CAUTION Replace lamp with the recommended power only. Reinstall the new bulb into the new headlight assembly.

  • Page 149: Replacing Taillight/Rear Turn Light

    High beam adjustment Headlight beam can be adjusted up and down. Use the following procedure to adjust. CAUTION Following pictures are for reference only. Your model may slightly differ. It is best to let the Segway dealer to adjust high beam.
  • Page 150 MAINTENANCE AND STORAGE Place the vehicle on a level surface with the headlights approximately 10m from a wall. 24 cm Measure the distance from the floor to the center of the headlights and make a mark on the wall at the same height. Apply the brakes.
  • Page 151 MAINTENANCE AND STORAGE Adjusting the headlight beam up and down To raise the headlight beam, turn the headlight adjusting screw counterclockwise. To lower the headlight beam, turn the headlight speed adjustment screw clockwise. Adjusting the headlight beam left and right The headlight beam can be adjusted from left or right.

  • Page 152: Spark Arrestor

    MAINTENANCE AND STORAGE SPARK ARRESTOR Spark arrestor prevents random sparks from entering other parts of the vehicle. Regular maintenance can prevent carbon accumulation, lack of maintenance will reduce engine performance. Make sure the exhaust has cooled down. Ensure that there are no flammable materials in the area where maintaining the vehicle.
  • Page 153 MAINTENANCE AND STORAGE Remove 3 fastening bolts on the spark arrestor Remove the muffler spark arrestor. Use a non-synthetic brush to clean the arrestor screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air. Inspect the spark arrestor screen for wear and damage.

  • Page 154: Battery

    MAINTENANCE AND STORAGE BATTERY Due to natural discharge and due to leakage effects of some electrical equipment, the battery will discharge gradually even when the vehicle is not in use. If the vehicle is parked for a long time, the battery may discharge and engine may not start. Charge the battery one time in a month if not in use.

  • Page 155: Battery Removal

    MAINTENANCE AND STORAGE Battery Removal The battery is located under the passenger seat. If you want to replace or maintain the battery, remove the passenger seat and cover (see page 41 for details). Turn the power off before removing the battery. Battery pull strap Protective rubber sleeve Positive and negative cable bolts...

  • Page 156: Battery Charging

    MAINTENANCE AND STORAGE Remove the two battery pull straps Turn up the protective rubber sleeve. Remove the battery negative terminal screw and disconnect the black (negative) battery cable. Remove the battery positive terminal screw and disconnect the red (positive) battery cable. Remove the battery.

  • Page 157: Jump-Starting The Vehicle

    MAINTENANCE AND STORAGE Jump-starting the vehicle Connect the clamp of the positive jumper cable to the special jumper starting terminal of the vehicle. Connect the clamp on the other end of the positive cable to the positive (+) terminal of another vehicle. Connect the negative cable clamp to the negative battery terminal of another vehicle.
  • Page 158 MAINTENANCE AND STORAGE Battery Installation NOTICE To reduce the chance of sparks, disconnect the black (negative) cable first. When reinstalling the battery back to the vehicle, install the black (negative) cable last. 1. Clean battery terminals with a soft wire brush and contact cleaner, such as the Maxima Electrical Contact / Brake Cleaner.

  • Page 159: Fuses

    MAINTENANCE AND STORAGE FUSES All circuits on this vehicle have fuses to protect electrical equipment from damage caused by high current (short circuit or overload). If any of the electrical parts do not work, the fuse may have blown. If this happens, check and replace the fuse if necessary.

  • Page 160: Fuse Box

    MAINTENANCE AND STORAGE Fuse Box The fuse box is located under the front maintenance cover. Removing the front maintenance cover - see page 101. When the front maintenance cover is removed, fuse box is located at the bottom. Move the clasp on the left and right sides of the fuse box cover.

  • Page 161: Fuse/Relay Ratings And Location

    MAINTENANCE AND STORAGE Fuse/Relay ratings and location There is a fuse location and rating diagram on the top of the fuse box cover. Refer to this diagram when finding a correct fuse for replacement. Fuse/Relay ratings and location...
  • Page 162 MAINTENANCE AND STORAGE Fuse/Relay Power LOCK FUSE HEAD LIGHT FUSE 12V C P S FUSE FUEL PUMP FUSE 12V-IG FUSE SW-IG FUSE ECU-IG FUSE SIG-IG FUSE EPS-IG FUSE MAIN FUSE ECU FUSE EPS FUSE FAN FUSE REMOTE POWER-ON RELAY 12V 20A AUXILIARY START RELAY 12V 20A IG1 RELAY...

  • Page 163: Fuse Replacement

    MAINTENANCE AND STORAGE Fuse replacement To prevent an accidental short circuit, turn the ignition switch to the (OFF) position and check or replace the fuse(s). To check or replace the fuse, pull out the fuse with a puller. The fuse box cover is equipped with a puller. Using this tool will help you take out the fuse;...
  • Page 164 MAINTENANCE AND STORAGE APPEARANCE AND CARE Vehicle washing High pressure washer can damage parts and remove paint and decals. Cover or plug the exhaust prior to washing your vehicle. Fill a bucket with water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles.

  • Page 165: Specifications

    SPECIFICATIONS TECHNICAL PARAMETERS ........154 VEHICLE IDENTIFICATION NUMBER ...... 158 Identification plate ..........160...
  • Page 166 TECHNICAL PARAMETERS Segway Fugleman UT10 VEHICLE Length × width × height 3075 × 1599 × 2065 mm Wheelbase 2085 mm Track width front 1350 mm Track width rear 1320 mm Curb weight 750 kg Ground clearance 320 mm Turning radius...
  • Page 167 Starting Electric start Ignition type Spark plug type NGK CPR7EA Spark plug gap 0.7-0.9 mm Lubrication Wet sump Cooling Liquid cooling Engine SAE10W-50/SL or higher Lubricating oil Gearbox SAE 75/80W-90 GL5 Front Axle SAE 75/80W-90 GL5 Engine 3200 ml Lubricating oil Gearbox 1500 ml volume...
  • Page 168 27×9.00 - 14 27×9.00-14 Fr. Wheel Tires 27×9.00R14 27×11.00R14 Rr. Wheel Fr. Wheel 103 KPa Tire pressure Rr. Wheel 110 KPa Type Hydraulic/Disc Brake system Operation Right feet Mechanical， Type Automatic adjustable type Parking brake By hand Operation SUSPENSION Fr. Suspension stroke 280 mm Rr.
  • Page 169 Rr. Brake light Red/21W/P21/5W Rr. Position light Red/5W/P21/5W Tail light Amber/10W/ Rr. flashers RY10W License plate light White/5W/W5W Maintenance-free, lead acid, 12V, 32Ah Battery Winch 3500 lbs...
  • Page 170 VEHICLE IDENTIFICATION NUMBER - VIN Record the VIN number and engine serial number in the spaces provided for assistance when ordering spare parts from a dealer, or for reference in case the vehicle is stolen. xxxxxxxxxxxxxxxxx VIN Number:...
  • Page 171 xxxxxxxxxxxxxxx Engine Serial Number Engine serial No:...
  • Page 172 Identification plate Identification plate contains key vehicle information including VIN number. VIN number is required when the vehicle is activated for the first time.

  • Page 173: Troubleshooting

    TROUBLESHOOTING Drive belt / CVT clutch ......... 162 Engine doesn’t turn over ........164 Engine pings or knocks ........164 Engine stops or loses power ....... 165 Engine turns over, fails to start ......165 Engine backfires ..........166 Engine runs irregularly, stalls or misfires ..... 167 Engine runs irregularly, stalls or misfires .....

  • Page 174: Drive Belt / Cvt Clutch

    With all the challenges that you can encounter in off-road, there's chance that sometime may something go wrong. This section gives you practical advice to help you deal with a wide range of problems. Take time to read it before you ride. Drive belt / CVT Clutch Possible Cause Solution...
  • Page 175 Possible Cause Solution Shift the transmission to low range, and carefully use fast, aggressive throttle Stuck in mud or snow application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn Shift the transmission to low range, and Climbing over a carefully use fast, brief, aggressive throttle application to engage clutch.

  • Page 176: Engine Doesn't Turn Over

    Engine doesn’t turn over Possible Cause Solution Check for fouled plugs or foreign material Poor engine performance in gas tank, fuel lines, or throttle. Contact your dealer for service. Reset the breaker Tripped circuit breaker Low battery voltage Recharge battery Loose battery Check and tighten all connections connections...

  • Page 177: Engine Stops Or Loses Power

    Engine stops or loses power Possible Cause Solution Clean radiator screen and core if equipped Overheated engine Clean engine exterior Visit your dealer Engine turns over, fails to start Possible Cause Solution Out of Fuel Refuel Clogged fuel valve or filter Inspect and clean or replace Water is present in fuel Drain the fuel system and refuel...

  • Page 178: Engine Backfires

    Clogged fuel injector Clean or replace new fuel injector Low battery voltage Recharge battery Mechanical failure Visit your dealer Engine backfires Possible Cause Solution Inspect, clean and/or replace spark Weak spark plugs Incorrect spark plug gap Set gap to specs or replace plugs or heat range Old or non- Replace with new fuel...

  • Page 179: Engine Runs Irregularly, Stalls Or Misfires

    Engine runs irregularly, stalls or misfires Possible Cause Solution Fouled or defective spark Inspect, clean and/or replace spark plugs plugs Worn or defective spark Visit your dealer plug wires Incorrect spark plug gap Set gap to specs or replace plugs or heat range Loose ignition Check all connections and tighten...
  • Page 180 Engine runs irregularly, stalls or misfires Possible Cause Solution Kinked or plugged fuel Inspect and replace vent line Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter Visit your dealer (Override system) malfunction Electronic throttle Visit your dealer...

  • Page 181: Engine Stops Or Loses Power

    Engine stops or loses power Possible Cause Solution Out of fuel Refuel Kinked or plugged fuel Inspect and replace vent line Water present in fuel Replace with new fuel Inspect, clean and/or replace spark Overuse of choke plugs Fouled or defective spark Inspect, clean and/or replace spark plugs plugs...

  • Page 182: Emission Control System

    EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS ........171 EXHAUST EMISSION CONTROL SYSTEM ......171 CRANKCASE EMISSION CONTROL SYSTEM ......171 NOISE CONTROL SYSTEM ............171...
  • Page 183 SOURCE OF EXHAUST EMISSIONS The combustion process produces carbon monoxide (CO), oxides of nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
  • Page 184 Segway Powersports reserves the right to make any technical changes to the construction and design without prior notice. If in doubt, please contact your dealer, or directly Segway Powersports s.r.o., Czech Republic. © Copyright Segway Powersports s.r.o. 2021 All information contained within this publication is based on the latest product information at the time of publication.

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