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Read this manual carefully, it contains important safety information. WELCOME Thank you for buying Segway ATV. Segway Off-road vehicles will bring you a new driving experience. For your driving safety, please read this manual before riding. This manual contains important...
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Before driving the vehicle, please understand the local laws and regulations, follow local traffic regulations. This manual is applicable to the Segway ATV fuel series and describes all equipment including optional components. Therefore, some of the optional equipment described in the manual may be not installed on your vehicle.
TABLE OF CONTENTS SAFETY INTRODUCTION VEHICLE DEVICE OPERATION MAINTENANCE SPECIFICATIONS TROUBLESHOOTING EMISSION CONTROL SYSTEM...
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◆ Failure to observe warnings and safety precautions in this manual c an result in severe injury or death. Your Segway ATV is not a toy and can be hazardous to operate. ATVs handle differently from cars, trucks or the off-road vehicles. A...
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◆ This vehicle is an ADULT VEHICLE ONLY. You MUST be at least of age 16 and have a valid driver's license to operate this vehicle. ◆ Always wear a helmet, eye protection, gloves, long- sleeve shirt, long pants and over-the-ankle boots.
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The meaning of the signs: WARNING Failure to follow WARNING instructions could result in severe injury or death to the operator, a bystander or a person inspecting or repairing the machine. CAUTION YOU CAN be HURT if you don't follow these instructions. NOTE NOTE provides key information by clarifying instructions.
SAFETY INTRODUCTION WARNING LABELS ………….……..…… GENERAL SAFETY PRECAUTIONS …… IMPORTANT SAFETY INFORMATION ... 22 Reading the manual ………………………………… 22 Safe driving age …………………………………… 23 Riding equipment ………………...………………… 24 Vehicle modifications ……………..………………… 26 Passengers …………………………………………… 27 Exhaust gases are dangerous ……………………… 28 Fuel safety ………………………………..…………….
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SAFETY INTRODUCTION Failure to follow the warnings and safety precautions in this manual may result in serious injury or death. It can be dangerous to operate an ATV that is not regulated and drives differently from other vehicles, such as motorcycles and cars.
If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions on the vehicle. If any label becomes unreadable comes off, contact your Segway Powersports dealer for a replacement.
SAFETY INTRODUCTION GENERAL SAFETY PRECAUTIONS SEVERE INJURY OR DEATH can result if you do not follow these instructions: ◆ Minimum recommended driving age for this vehicle is 16 years. ◆ Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants.
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SAFETY INTRODUCTION loose terrain until you have learned and practiced the skills necessary to control the vehicle in such terrain. Always be especially cautious on these kinds of terrain. ◆ Always follow the inspection and maintenance procedures and schedules described in this manual. ◆...
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SAFETY INTRODUCTION slow speeds before attempting to turn at faster speeds. Do not attempt turns on steep inclines. ◆ Always follow proper procedures when going uphill. If you lose control and cannot continue up a hill, back down the hill with the engine in reverse gear.
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SAFETY INTRODUCTION speed. ◆ Always check for obstacles before operating in a new area. ◆ Do not brake abruptly when carrying loads. ◆ Always use the size and type of tires specified in this manual. ◆ Always maintain proper tire pressure as described in this manual.
SAFETY INTRODUCTION IMPORTANT SAFETY INFORMATION Reading the manual WARNING Driving an ATV improperly increases the risk of accident. The driver must know how to drive the vehicle correctly in different situations and on different terrain. Before driving the vehicle, all drivers must complete the required driving safety training.
SAFETY INTRODUCTION Safe driving age WARNING The minimum recommended age for driving this vehicle is 16 years. Children under the age of 16 must not drive this vehicle. Do not drive the vehicle without proper driving training; training courses are required. Please ensure that every driver has read this manual and all Warning labels and has completed a safety training course.
SAFETY INTRODUCTION Riding equipment WARNING For your safety, we strongly recommend you to always wear an approved motorcycle helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Although 100% protection is not possible, wearing proper gear can reduce the chance of injury when you ride.
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SAFETY INTRODUCTION WARNING Driving ATV after drinking or taking drugs may adversely affect a driver's judgment, reaction time, balance, and senses. Do not drink alcohol or take drugs before or during driving.
SAFETY INTRODUCTION Vehicle modifications WARNING We strongly recommend you not to attempt to increase vehicle speed or use any equipment that increases the power of the vehicle. If any equipment is added to the vehicle, or if any modifications are made to the vehicle to increase the vehicle speed or power, the warranty may be influenced.
SAFETY INTRODUCTION Carrying passengers WARNING Riding with passenger largely reduces driver's ability to control an ATV, which can lead to accidents or rollovers. Do not ride with this ATV carrying more riders / passengers than is this vehicle designed for. Never carry more passengers than your vehicle is designed for.
SAFETY INTRODUCTION Exhaust gases are dangerous WARNING Exhaust gas is toxic and can cause loss of consciousness or death in a short time. Do not start or run a motor in a closed space. The engine exhaust of this product contains chemicals that can cause cancer, birth defects or other reproductive damage.
SAFETY INTRODUCTION Fuel safety WARNING Gasoline is flammable! ◆ Be extremely careful when dealing with gasoline. ◆ When refueling, the engine must be shut off and must be done outdoors or in a well-ventilated area. ◆ At, or near the refueling or gasoline storage place do not smoke, avoid open flame or sparks.
Download the APP from the “APP Store” in your mobile phone before you try to activate the ATV for the first time. Search for “Segway Powersports” in the APP Store in your mobile phone, and then download the APP. After successful installation, your vehicle can be registered and activated.
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VEHICLE DEVICE The registration procedure is as follows: Power-up the vehicle with the key; Input or scan vehicle´s VIN number as the APP prompts you, and step on the foot brake at the same time. Note: If the VIN number cannot be scanned by the phone, for example due to the low light, you can enter the VIN number manually.
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VEHICLE DEVICE Vehicle activation There are 3 ways to activate your vehicle: With the vehicle key (preferred) Keyless activation via the APP Keyless APP unlocking is based on 4G network. As long as your area is covered with the 4G network, you can activate your vehicle via the APP.
VEHICLE DEVICE APP FUNCTION Main features: Driving control analysis, vehicle data analysis etc. For detailed information please see the APP User Manual.
VEHICLE DEVICE FEATURES AND CONTROLS Location of parts and controls Shift Lever Engine Seat Rear Shock Absorber Backrest Front Shock Absorber Handlebar Switch Fuel tank cap...
VEHICLE DEVICE Ignition Switch Steering Lock The ignition lock is located in the centre of the handlebars. “LOCK”position: Steering is locked in this position. “ON”position: All electrical circuits are on, all electrical systems are working. The key cannot be removed in this position. “OFF”position: All electrical circuits are off.
VEHICLE DEVICE Engine start/stop switch Engine start button (Green) Engine stop button (Red) Starting the engine: 1. Step on the foot brake; Turn the ignition key into "ON" position. (see Page 38) 2. Press the Engine start button (green), the engine will start;...
VEHICLE DEVICE Headlight switch High Beam Select to turn on the High Beam. The " " indicator on the instrument panel will lit; Low Beam Select to turn on Low Beam; Lights off Position lights Turn on the position light, and the " "...
VEHICLE DEVICE Turn Signal Switch Slide to the left to turn left turn signal on. The" " indicator on instrument panel flashes. Slide to the right to turn left turn signal on. The " " indicator on instrument panel flashes. Turn off the turn signal by returning the switch to the central position.
VEHICLE DEVICE Hazard Switch Press this switch to activate hazard warning lights in an emergency. Press again to deactivate hazard warning lights. When the hazard warning lights are on, all turn signal lights and both turn signal indicators on the instrument panel are flashing.
VEHICLE DEVICE Force-multiplier / Override switch When the vehicle is in 4x4 mode(instrument panel shows symbol, details see Page 46 ) or i n 4x4 Locked mode (instrument panel shows symbol, details see Page 46), or in reverse, the vehicle speed is limited. Anyway, if you need more engine power in muddy conditions, on the hill or in o t h e r troubles, you can keep pressing this switch, and the vehicle will increase the speed...
VEHICLE DEVICE Winch controller OUT:Pull out the winch cable IN: Winch in the winch cable ATV winch is used to pull vehicles out of mud, snow, sand, water, and over obstacles, and to control ATV accessories such as snow plow. Understand the correct methods how to use the winch.
VEHICLE DEVICE Drive Select Switch Models with rear final drive Drive Select Switch Front differential lock Selection lever Models with rear final drive (no rear differential) are equipped with 2x4 (rear wheel drive only) and 4x4 (all wheel drive) drive mode switch. Select the appropriate 2x4 / 4x4 drive mode according to the situation and current terrain conditions.
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VEHICLE DEVICE 2 x 4 Mode When the drive select switch is in 2x4 mode, vehicle is driven by the rear wheels only. The LCD gauge shows " " symbol. Select this mode for riding on flat, dry, hard surfaces, and on the road. 4 x 4 Mode When the 4-wheel mode is selected on the Drive Select Switch, power is supplied to the rear wheels and to the front...
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VEHICLE DEVICE Models with rear differential Drive Select Switch Front differential lock Rear differential lock Selection lever Models with rear differential are equipped with 2x4, 4x4, 2x4 LOCK and 4x4 LOCK drive modes. Depending on the situation, you can select the most suitable drive mode for you - see page 48.
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VEHICLE DEVICE Drive mode selection - models with the rear differential 2x4 - Rear wheel drive When to use Driven wheels Note Normal driving on a level surface Only the rear wheels are driven Saves tires In light terrain ...
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VEHICLE DEVICE WARNING! Before using the front or rear differential lock, or when changing drive mode from 2x4 to 4x4 and vice versa, stop the vehicle and ride again only after the gears properly engage. Driving in 4x4 mode with locked front differential can be dangerous.
VEHICLE DEVICE Throttle lever Throttle lever controls engine speed. To increase the engine speed, use your thumb to press the throttle lever; to reduce the engine speed, release the throttle lever. When you release the thumb completely, engine speed returns to idle.
VEHICLE DEVICE 12V Accessory outlet / USB Port Power socket for 12V accessories with rated current less than 10A, and two USB ports are available on this ATV. 12V Accessory outlet 2x USB port Open the accessory outlet cover. Accessory plug and USB ports are active when the ignition key is "...
VEHICLE DEVICE Shifting The shift lever is located to the right of the tank cover. After selecting the gear, wait until the indicator light on the LCD screen confirms that desired gear has really been shifted. Shifting scheme Low speed High speed Neutral Reverse...
VEHICLE DEVICE Parking brake The parking brake is on the left handlebar. Parking brake lever Parking brake lock Using the parking brake: Place the shifter in "P" and squeeze the parking brake lever and hold; Press the parking brake lock downward. After hearing the "click"...
MAINTENANCE Parking brake lever free play Parking Brake Check 1. Hold the parking brake lever firmly, squeeze and release it several times. The parking brake lever shall not be stuck. 2. Measure the distance the parking brake lever moves before the brake is engaged. Free play (measured on the brake lever end) shall be: 25-30mm.
VEHICLE DEVICE Foot brake The foot brake is the main brake system of the vehicle. The foot brake is located on the right floorboard. When you need to slow down or stop, step on the foot brake pedal gradually. Warning: Emergency braking can cause the vehicle to skid or roll over.
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VEHICLE DEVICE Foot brake pedal adjustment The foot brake lever adjusting nut is located at the bottom, near the foot brake lever. The stroke height of the foot brake lever can be adjusted by turning the foot brake lever nut. ◆...
VEHICLE DEVICE Front (auxiliary) brake Front auxiliary braking system is meant as the backup of the main braking system. If the main brake system fails, use the auxiliary brake. The auxiliary brake is located on your right handlebar. Use the auxiliary brake to brake all wheels. If the rear wheels start to slip when using the auxiliary brake, briefly release the lever and immediately depress it again with reduced force.
VEHICLE DEVICE Fuel tank cap WARNING Always use onl y the fuel type specified for your vehicle. Do not smoke when refueling as you may ignite the fuel and cause fire. Do not touch other persons or objects with static electricity.
VEHICLE DEVICE Storage box This ATV is equipped with three lockers. Front storage box Under the centre of the handlebars, lift the glove compartment cover upwards. The glove compartment is under the cover. Underseat storage box Storage box is under the seat. Seat removal - see Page 118. Rear storage box Located in the rear of the vehicle, this storage box can be locked with the ignition key.
VEHICLE DEVICE INSTRUMENT PANEL Instrument panel provides operator with the actual vehicle information. The driver should understand the meaning of various indicators, warning lights and display information on the instrument panel so as to immediately understand vehicle status. NOTE LCD display may be damaged by using a high pressure washer.
VEHICLE DEVICE Indicators / Warning lights Indicators and warning lights indicate vehicle status. The figure below shows all indicator and warning lights.
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VEHICLE DEVICE Dashboard indicators / Warning lights Item Light Function This light will illuminate when 1 Turn Left the left turn signal is turned on. This light will illuminate when the headlamp switch is set to 2 High Beam High beam. Headlights, taillights, license...
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VEHICLE DEVICE This light is on when parking 10 Parking brake is applied 11 Brake Low brake fluid level Wa r n i n g Brake system is faulty light 12 Electric Power Indicates a failure in EPS Steering system (if equipped) warning light...
The icon will lit when the Bluetooth Bluetooth is on Confirms mobile phone connection Remote access for vehicle settings. Segway logo Logo lights up after power is on. Displays the actual vehicle speed The speedometer shows speed Speed in MPH (miles) or km/h (km/h).
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VEHICLE DEVICE Displays the actual gear position L - Low speed Gear position H - High speed R - Reverse P - Parking Displays actual engine rpm 2 x 4 mode 2 x 4 lock mode Drive mode 4 x 4 mode 4 ×...
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VEHICLE DEVICE In case of failure of any of the vehicle´s system, fault code is Diagnostic codes displayed in this area. See p. 68 for diagnostic / fault codes. Displays total engine running Engine hours time Displays the total mileage the Total mileage vehicle has traveled EPS mode was set in the APP...
VEHICLE DEVICE Diagnostic Trouble Codes If electrical components failure or a n y abnormality is detected, this area displays the code information of t h e problem. Please contact your dealer when trouble code appears on your dashboard. Trouble code display area Failure System Failure description...
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VEHICLE DEVICE Intake Air Temperature Sensor 1 Circuit P0112 High P0113 Intake Air Temperature Sensor 1 Circuit Engine Coolant Temperature Sensor 1 P0117 Circuit High Engine Coolant Temperature Sensor 1 P0118 Circuit Low P0563 System Voltage High P0562 System Voltage Low P0560 System Voltage Not plausible O2 Sensor Circuit High Voltage...
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VEHICLE DEVICE P0201 Injector Circuit/Open – Cylinder 1 P0629 Fuel Pump “A” Control Circuit High P0628 Fuel Pump “A” Control Circuit Low P0627 Fuel Pump “A” Control Circuit /Open P0650 MIL Control Circuit Low P0650 MIL Control Circuit Open P0650 MIL Control Circuit Not plausible P0692 Fan 1 Control Circuit High...
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VEHICLE DEVICE E0001 No midpoint of torque is written E0002 No end point of rotor angle is written E0003 Memory read write failure E0004 The main torque sensor is disconnected E0005 Abnormal output of main torque sensor The secondary torque sensor E0006 is disconnected Abnormal output of secondary...
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VEHICLE DEVICE E0018 Abnormal C phase electric current E0019 Steering wheel Angle small gear abnormal E0020 Steering wheel Angle middle gear abnormal E0021 Steering wheel Angle jumps E0022 Steering wheel Angle value exceeds limit E0023 The steering wheel Angle is not right Abnormal voltage at electrical E0024 machinery end...
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VEHICLE DEVICE A0006 Voltage of ABS module is too low A0007 Vehicle speed single failure A0008 CAN single failure...
VEHICLE DEVICE Display setting MODE SELECT MODE button Press "MODE" button: Set LCD display brightness in 5 steps, from dark to bright. Press "SELECT" button: Change the units (MPH or KPH); Press and hold "SELECT" key: Reset the single trip mileage;...
OPERATION BASIC DRIVING GUIDE……………...……77 Trail etiquette …………………………………77 Know your riding area …….…………………78 Break–in period …………….………………78 Burnishing Brake Pads ………………………78 CVT clutch / Drive belt ………………………79 Mounting the ATV …………………..…………79 Starting the engine …………..…………………80 Parking………………………….………………80 Turns……………………………….……………80 Riding in reverse……………...…………………81 Turning around on a hill (k-turns) …..…………82 Riding on slippery surfaces……………………83 Riding through water……………………………84 Crossing obstacles……………….………………85...
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OPERATION Parking on an incline …………………………90 Braking …… …………………………………91 Parking the vehicle ………………….…………91 Break-in ……………….……………………….92 PRE-RIDE INSPECTION……………………93 Pre-ride checklist………...…………………93 LOAD LIMITS & GUIDELINES……………95 Maximum loading capacities……...…………97 Loading Guidelines…………………………98 Trailer…………………………...…………..99 WINCH GUIDE ………..…………………101...
OPERATION This section provides you with basic operating instructions including how to start and stop the vehicle, driving skills and precautions when driving on different terrains. Even if you've ridden other ATVs, you must take time to familiarize yourself with how this ATV handles. Practice in flat wide open area until you are familiar with this model.
OPERATION Know your riding area Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your dealer, a local riding club, or local officials. Break-in period Break-in period is the first 300 km of operation.
OPERATION CVT clutch / Drive belt Proper break-in of the C V T clutch and drive belt will ensure longer life and better performance. Break-in the clutch and drive belt at low speeds for the recommended period, with pulling only light loads. Avoid violent acceleration and high-speeds during break-in period.
OPERATION Starting the engine 1. Apply forcefully the foot brake. 2. Turn the ignition key to the“ON”position (P. 38). 3. Press the start button (green) to start the engine; (P. 39) 4. Allow the engine to warm up. Parking 1. Apply the foot brake and set the shift lever to the "P" position;...
OPERATION traction between the rear wheels, allowing the turn to be made smoothly. The same leaning technique should be used for turning in reverse. 5. Practice turns at slow speeds before attempting to turn at faster speeds. WARNING Turning improperly can result in vehicle overturn. Never turn abruptly or at sharp angles.
OPERATION Turning around on a hill (k-turns) If the engine stalls while riding uphill, or if wheels start to spin, never back down the hill! Use the k-turn instead to turn your ATV around from the hill. 1. Stop and lock the parking brake while keeping your body weight shifted forward.
OPERATION Riding on slippery surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3.
Contact Segway Powersports Authorised service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section of this manual, and take the vehicle in for service at the first opportunity.
OPERATION 1. Determine water depth and current before entering the water. 2. Choose a crossing where both banks have gradual inclines. 3. Avoid operating through deep or fast-flowing water. 4. After leaving the water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.
OPERATION Follow these precautions when crossing obstacles: 1. Before operating in a new area, check for obstacles. 2. Watch out for bumps, potholes and other obstacles in the terrain. 3. When you approach the obstacle, reduce your speed, be prepared to stop. 4.
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OPERATION Whenever riding uphill, follow this method: 1. Always shift to 4x4 mode before ascending or descending a hill. Never ride in TURF mode (2x2 without differential lock) when operating on a hill or other irregular terrain. 2. Drive straight uphill. 3.
OPERATION Riding downhill When driving downhill, follow these precautions: 1. Never operate in TURF mode while riding downhill or other irregular terrain. 2. Avoid steep hills. Never operate up or down hills steeper than: 25° : AT6 S ◆ AT6 L: 15° ◆...
OPERATION 5. Slow down. Never go down a hill at high speed. 6. Steer straight downhill. Avoid descending a hill at an angle, this would cause the vehicle to lean sharply to one side. 7. Lean as far backward as possible. A passenger should also shift his / her body weight uphill.
OPERATION If sidehilling is unavoidable, follow this method: 1. Slow down. 2. Avoid crossing the side of a steep hill. 3. Lean into the hill, transferring your body weight toward the hill while keeping your feet on the footrests. 4. If the vehicle begins to tip, quickly turn the handlebar downhill, if possible, or get off on the uphill side immediately! Parking on an incline...
OPERATION Braking 1. Release the throttle lever completely. (When the throttle lever is released completely and engine speed slows to idle, the vehicle has no engine braking.) 2. Press the brake pedal evenly and firmly. Practice starting and stopping using the brakes, until you're familiar with the controls.
OPERATION 2. Place the transmission in Park. 3. Turn the engine off. 4. Engage the Parking brake. 5. Slowly release the brake pedal and make sure the transmission is in Park before exiting the vehicle. 6. Remove the ignition key to prevent unauthorized use. Break-in The engine needs 300 km break-in period.
OPERATION PRE-RIDE INSPECTION Perform a pre-ride inspection before every ride to detect any potential problem that could occur during operation. The pre-ride inspection can help you monitor component wear and deterioration before they become a problem. Correct any problem that you discover to reduce the risk of a breakdown or crash.
OPERATION HAULING CARGO & LOAD LIMITS Front and rear racks are capable of carrying goods up to specified capacity. Tow hitch behind the vehicle can tow trailers and accessories. Loads carried by the vehicle will affect the vehicle's operation, stability and braking distance. Do not exceed the vehicle load limit, including driver, passenger, cargo, accessories and tongue weight.
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OPERATION WARNING ◆ Fix all loads before operation. Unstable load can create unstable driving conditions, which can result the vehicle to lose control. ◆ Heavy loading causes braking control problems. Take extra care when using the brakes of a loaded vehicle. Avoid terrain or conditions that may result in backing downhill.
OPERATION Maximum loading capacities Never exceed maximum loading capacities! AT6 S AT6 L Front Rack 40 kg 40 kg Rear Rack 60 kg 60 kg see Specifications Towing capacity Tongue weight see Specifications Note: Load capacity and towing capacity may vary according to your model / version.
OPERATION Loading guidelines When transporting cargo, please follow these instructions: 1. Do not exceed the weight capacities specified on the warning labels and in this manual. 2. Never ride with a passenger on the front or rear rack. 3. Cargo weight distribution should be 1/3 on the front rack and 2/3 on the rear rack.
OPERATION Trailer If you need to tow a trailer, please be aware that the vehicle´s tow weight capacity does not include weight of the tow hitch. ◆ The combination of the weight on the rear rack and weight of the tow hitch shall not exceed loading capacity of the rear rack.
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OPERATION NOTE The speed must be less than 15 km/h when towing. Use of improper hitch or exceeding the maximum tongue weight capacity cause serious damage to your vehicle. In this case, your ATV will not be covered by warranty. Never install car accessories on this ATV.
OPERATION WINCH GUIDE If your model is equipped with a winch, please read this guide before use to understand and t o familiarize yourself with safety precautions and operating instructions. WARNING The user must read and understand the operating instructions and warnings of this operation manual. If the instructions or warnings are not followed, serious property damage or personal injury may occur.
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OPERATION load. Do not pull for more than 1 minute, or near to maximum rated load. If the winch motor gets very hot, stop winching and let it cool down for a few minutes. ◆ Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum.
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OPERATION ◆ Pay attention to the dangerous area. Stay away from the dangerous area during the operation. The dangerous area is the area of winch drum, fairlead, winch cable, pulley block, hook and motor. ◆ When the winch is under load, do not approach or cross the cable.
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OPERATION a load on the winch. ◆ After winc hing , release load immediately. Do not tighten the cable. Always stay away from cable, hook and winch. ◆ ◆ Check winch, cables, hook, and broken strands of worn wires regularly. When operating with the steel wire cable, wear thick leather gloves.
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OPERATION ◆ Wear goggles, long sleeves, non-slip boots, work cap, thick leather gloves. Keep your hair under the work cap and remove all personal jewelry. ◆ Do not repair or modify any part of the winch. ◆ When the winch is in use, be sure to start the vehicle engine and set the gear position to "N"...
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OPERATION WARNING When releasing or retrieving the winch cable, both ends of the cable must be left with sufficient length to prevent the cable from being over-rolled in or out. When the cable is retrieving, please maintain a certain tension (cca 50 kg) so that the cable can be retracted smoothly and can be wound tightly during retrieving.
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S e g w a y Powersports service. Some maintenance may require special tools and professional skills. These tasks are best done by authorized Segway Powersports services. Even if you have extensive self-maintenance experience, we still recommend carrying out repairs and maintenance...
Any qualified repair shop can maintain, replace or repair the emission control device or system on your vehicle. Authorized Segway Powersports dealers can perform any services that may be required for your vehicle. If any part, provided by an after-sales component manufacturer, reduces the effectiveness of vehicle emission controls, it is a potential violation of the Clean Air Act.
MAINTENANCE PERIODIC MAINTENANCE CHART Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components explained periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine parts available from your authorized dealer.
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MAINTENANCE MAINTENANCE CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for ► vehicles subjected to severe use. Have an authorized dealer perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized dealer perform these services.
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MAINTENANCE Perform all services at whichever maintenance interval comes first. MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CALENDAR Steering Pre-Ride Front suspension Pre-Ride Visually inspect, test, Rear suspension Pre-Ride or check components. Tires/ Wheels/ Pre-Ride Make adjustments and/ fasteners or schedule repairs Brake fluid level Pre-Ride...
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MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CALENDAR ► Brake pad wear 10 H Monthly Inspect periodically Battery 20 H Monthly Check terminals; clean; test Inspect; cycle key to pressurize Monthly Fuel System 20 H fuel pump; check lines and fittings for leaks and abrasion ►...
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MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS ) HOURS CALENDAR Inspect; clean fins / ► 100 H 12 M 1600 Radiator external surfaces ► 100 H 12 M 1600 Inspect for leaks Cooling hoses ► Engine mounts 100 H 12 M 1600 Inspect...
MAINTENANCE LUBRICATING GUIDE Check and lubricate all components at the intervals listed in the periodic maintenance chart. Items not listed in the chart should be lubricated in the general lubrication interval. The rocker arm is lubricated at the factory and does not require additional lubrication.
MAINTENANCE SEAT REMOVAL Seat Seat latch OPC connector 1. Hook the seat latch with your fingers and move upward; 2. Lift the seat upward after it bounces off; 3. Remove the OPC wiring connector from the seat; 4. Take the seat off. NOTE There is OPC wire harness connector under the seat.
MAINTENANCE TANK COVER Tank cover Expansion screws Hexagon screw 1. Remove the seat (see Page 118); 2. Remove the two expansion screws in front of the tank cover; 3. Remove the two hexagon screws behind the tank cover; 4. Lift the tank cover up. NOTE There are two wire harness connectors at the bottom of the tank cover.
MAINTENANCE FRONT MAINTENANCE PANEL REMOVAL To remove the front maintenance panel: The front maintenance panel is fast removable snap-type cover - you only need to lift the front of the panel up by hand. When lifting up the maintenance panel, do not apply too much force to avoid the panel and the rack support bar collision, as this could damage maintenance panel paint.
MAINTENANCE INSTRUMENT COVER REMOVAL Bolts (2x) Front maintenance panel Instrument cover To remove the instrument cover: 1. Remove the front maintenance panel (See Page 120); ; 2. Remove 2 screws of the instrument cover 3. Remove instrument cover...
If the oil level is low, add the oil. If the oil level starts to rise (especially in cold weather), stop using the machine and contact an authorized Segway Powersports service. WARNING Operation with...
MAINTENANCE Oil recommendation Note: Oil filter must be changed every time the oil is changed. Segway recommends using 10W/40-SJ four-cycle oil for this engine. Please refer to the Lubricating guide section for oil recommendations and capacity. Recommended oil: Maxima ATV PREMIUM4 10W-40...
MAINTENANCE Engine oil level check NOTE Running the engine with an improper oil level can cause serious engine damage. 1. Park the vehicle on a level ground. Wait at least 5 minutes to allow the oil to flow back to the bottom of the engine.
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MAINTENANCE Upper level Lower level Oil filler cap 6. After cleaning the oil dipstick, fully insert it again. Do not screw it in. 7. If the oil level is near or below the lower level mark, remove the seat (see Page 118). Remove the oil filler cap on the front right crankcase cover and add the specified oil into the fill cap hole, to the upper...
MAINTENANCE Changing engine oil and filter Have the engine oil changed by an authorized Segway Powersports service. As part of the replacement, the service will also clean the oil strainer and replace the oil filter. WARNING ◆ Used engine oil contains potentially hazardous pollutants, which can cause skin diseases such as dermatitis and skin cancer.
MAINTENANCE Front / Rear Differential oil and Final Drive oil Check and replace the gear case oil according to the maintenance schedule. Use recommended oil only - see Specifications. Use of other oils may cause improper operation of parts. Filling plug O-ring Drain plug Checking front / rear differential oil / final drive oil:...
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Filling Plug: 16~20Nm 6. Check for the leak. Changing the front / rear differential oil / final drive oil Have the front / rear differential oil / final drive oil changed by an authorized Segway Powersports service according to the Maintenance chart.
MAINTENANCE COOLANT The coolant circulates in the engine, taking away the excess heat generated during the engine operation and making the engine operates at normal temperature range. Maintaining the coolant will allow cooling system to work properly and prevent freezing, overheating, and corrosion.
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MAINTENANCE 6. Reinstall the front maintenance panel. Maximum level Minimum level...
MAINTENANCE BRAKE SYSTEM The front and rear brakes are hydraulic disc brakes that are activated by brake pedal or hand lever. Brakes are self- adjusting. As the brake pads wear, brake fluid level will be dropping slowly. Leakage in the brake system can also cause the brake fluid to drop.
5. Check the surface and condition of the brake disc. Use recommended brake cleaner to clean any grease. Do not use spray lubricants or other petroleum- based products. If any damage (crack, excessive corrosion, warping) is found, please visit Segway Powersports service before operation. Brake fluid Recommended brake fluid:...
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MAINTENANCE UPPER LOWER 3. The brake fluid level should be between the upper and the lower marks. If it is lower, add the recommended brake fluid and check the fluid level. 4. Check whether the brake pads are worn. NOTE Brake fluid can damage plastic and painted surfaces and should be handled with caution.
MAINTENANCE Front brake fluid Check whether the front brake fluid level is above the minimum level mark on the right handlebar. When the fluid level is below the minimum, add brake fluid. LOWER mark - minimum brake fluid level 1. Check brake fluid frequently. 2.
MAINTENANCE Brake Pad Inspection Brake pads wear will depend on the severity of usage and operating conditions. Brake pads wear faster in wet and muddy conditions. Periodically inspect brake pads for thickness according to maintenance periodic table. If brake pad thickness is 1.00 mm or less, brake pads must be replaced.
MAINTENANCE Tire tread depth ◆ Observe the tire shoulder to find the Tread wear indicator "T.W.I". When the tire tread block wears to the wear limit mark, exchange the tire. Otherwise the tire can burst underway due to insufficient strength. ◆...
MAINTENANCE When to Change a tire A tire should be changed if ◆ Tire is damaged - cuts, delaminations, deep cracks, bulges indicating the tire carcass is damaged etc ◆ Tire has steady air leak and cannot be normally repaired due to the size or position of the puncture, or has other damage.
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MAINTENANCE : Tightening torque Wheel nuts: 70-80 Nm Torque 1. Stop the engine. 2. Place the transmission in Park ("P" position). 3. Lock the Parking brake. Loosen the wheel nuts slightly. 5. Lift the side of the vehicle by placing a suitable jack or stand under the foot rest frame.
MAINTENANCE Tire replacement WARNING Do not use wheels of different sizes than recommended in this manual as this can cause the vehicle to lose control. Front Rear Recommended tire size 25×8-12/26×8-12 25×10-12/26×10-12...
MAINTENANCE SHOCK ABSORBERS ADJUSTMENT There are different types of shock absorbers fitted, depending on the model / variant. Please adjust shock absorber according the actual type fitted to your ATV. Oil shock absorber There are 5 spring preload positions for different loads and driving conditions on this shock absorber: Position : For light loads or flat terrain...
MAINTENANCE CAUTION When adjusting the shock absorbers, always adjust absorbers on the left and right side to the same setting. Change up or down onl y one position at a time when adjusting. Do not try to make large adjustments, which may damage the shock absorber. Adjustable shock absorber...
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MAINTENANCE Compression damping adjusting knob ◆ Increase the compression damping by turning the knob clockwise. ◆ Reduce the compression damping by turning the knob counterclockwise. Rebound damping adjusting screw Use flat screwdriver to adjust the screw ◆ Increase rebound damping by turning the screw in the direction“H”.
MAINTENANCE SUSPENSION LUBRICATION Front suspension, rear suspension, drive shafts and stabilizer bar are provided with grease nipples. A grease filling label is placed nearby. Grease filling label: All these parts need sufficient lubrication, see Periodic maintenance table. Sufficient lubrication can reduce the wear of these parts, and increase the service life.
MAINTENANCE FRONT AND REAR AXLE BOOTS Front axle boots Rear axle boots Inspect the front and rear drive shafts ball joint boots for cracks, tears, perforations or grease leakage. If needed, contact an authorized Segway Powersports dealer for service.
MAINTENANCE AIR FILTER The air filter of this vehicle is paper filter element. Air filter needs to be regularly cleaned and replaced, see the periodic maintenance table (Page 114) for details. First, remove the filter element for inspection. If the filter element is seriously soaked with oil or dust, do not clean it, and instead replace it with a new filter element.
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MAINTENANCE Removing the filter cover Air filter cover Air box cover clamp Air filter element Air filter plug Air filter cover is located in front of the seat. (Seat removal, see Page 118). 1. Press and lift the air box cover clamps. 2.
MAINTENANCE LIGHTS CAUTION Poor lighting can result in reduced visibility while driving. If the headlights and taillights get dirty, clean them promptly. Replace burnt lamps bulbs immediately. To ensure optimum visibility, make sure the lights are properly adjusted. Headlights replacement LED lights LED lights consist of multiple lights.
MAINTENANCE CAUTION Hot parts can cause skin burns. Allow the lights to cool before performing any maintenance. DO NOT touch the headlight bulb glass. Fingerprints on the glass can cause premature failure. Headlight lamp replacement: 1. Remove the headlamp screws and headlamp cover. Front headlamps cover Expansion screw 2.
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MAINTENANCE 3. Unplug wire harness connector from the lamp and remove the broken lamp. 4. Reinstall the new light into the headlight and turn on the lights. Test whether light is working properly. 5. Press the fixed spring on both sides to make the spring pop out of the slot.
MAINTENANCE Reinstall new lamp into the new headlight. Installation is reverse of disassembly. After installation, turn on the headlights to test whether the lamp is working properly. Taillight / rear turn light replacement To change taillight: Remove rear light cover. 1.
CAUTION The following image is for reference only. Your model may be slightly different. It is best to let Segway Powersports dealers adjust if conditions permit. 1. Place the vehicle on a flat ground with a headlight approximately 10 m from the wall.
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MAINTENANCE 2. Measure the distance from the floor to the center of the headlights and make a mark on the wall at the same height. 3. Start the engine. Switch headlights to high beam. 4. Watch the headlight aim on the wall. The most intense part of the headlight beam should be 5cm below the mark on the wall.
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MAINTENANCE Adjusting the headlight beam left and right Headlight beam can be adjusted slightly to the left or right. Horizontal adjusting screw To adjust the headlight beam to the left, turn the headlight adjustment screw in direction (L). To adjust the headlight beam to the right, turn the headlight adjustment screw in direction (R).
MAINTENANCE SPARK PLUG Refer to the recommended spark plug type and spark plug gap specifications. Spark plug torque to specifications. CAUTION Using non-recommended spark plugs can cause serious engine damage. Always use the recommended spark plugs or their equivalents. Type Spark plug gap Spark plug NGK CPR7EA...
MAINTENANCE Spark plug inspection Spark plug condition indicates how the engine is running. Check or change the spark plug according to periodic maintenance chart. CAUTION Remove the spark plug for inspection need wear protective gloves, or hot exhaust system and engine will cause burns. Bolt Ignition coil Spark plug...
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MAINTENANCE Spark plug is located under the seat. Refer to Page 118 for removing the seat. 1. Remove the ignition coil fixing bolt; 2. Remove the ignition coil; 3. Spark plug is located under the ignition coil. Use tool to turn the spark plug sleeve 1/4 turn and remove it from the spark plug.
MAINTENANCE SPARK ARRESTOR Spark arrestor prevents random sparks from entering other vehicles parts. Regular maintenance can prevent carbon deposits; delayed maintenance will reduce engine performance. WARNING Make sure the engine has stopped running and the exhaust pipes are cool. Let pipes completely cool down to avoid heavy burns.
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MAINTENANCE Exhaust pipe must be periodically cleaned of carbon deposits as follows: Bolt M6x16 (3x) Spark arrestor 1. Remove 3 bolts M6x16. 2. Start the engine and rev it up about 20 times. At the same time, use a towel to plug the end of the muffler, instantly generating pressure in the exhaust system.
MAINTENANCE BATTERY Your ATV is equipped with a sealed MF battery, which requires little maintenance. It is not necessary to check the electrolyte or add distilled water to the battery. Due to natural discharge and power consumption of some electrical equipment, battery will discharge gradually even when the vehicle is not in use.
MAINTENANCE Battery removal Battery is located under the seat. Refer to the Page 118 for seat removal. Switch the ignition key to OFF position before removing the battery. Bolt M8 x 12 (2x) Battery plate Terminal rubber covers Terminal bolts Terminal nuts...
MAINTENANCE Battery installation NOTE To reduce the chance of sparks: Whenever the battery is removed, disconnect the black (negative) cable first. When reinstalling the battery, finally install the black (negative) cable. 1. Clean battery terminals with a soft wire brush and contact cleaner, such as the Maxima Electrical Contact / Brake Cleaner.
MAINTENANCE Jump-starting 1. Connect positive clamp of the jumper cable to the positive (+) terminal of the flat battery in your ATV. 2. Connect the other clamp of the jumper cable to the positive (+) terminal of the battery in another vehicle. 3.
MAINTENANCE FUSES All circuits on this ATV are protected with fuses to protect electrical systems from damage by high current (short-circuit or overload). If there is any electrical system failure, always check the fuses first. You can consider electrical faults. If the fuse is blown, replace it with a fuse of the same type and rating.
MAINTENANCE Fuse box Fuse box is located under the front maintenance cover. For front maintenance cover removal see Page 120. After the front maintenance cover is removed, the fuse box is located at the bottom. Move the locking tabs on the sides of the fuse box cover to the outside.
MAINTENANCE Normal fuse Blown fuse Fuse / relay ratings and location There is a fuse location and rating scheme on the top of the fuse box cover. Refer to this scheme when finding a fuse for replacement. Fuse / relay ratings and location...
MAINTENANCE Fuse replacement Before checking or replacing the fuse, turn ignition switch to (OFF) to prevent accidental short circuit. To check or replace the fuse, pull out the blown fuse with a fuse puller in the box cover. Using this tool will help you take out the fuse.
MAINTENANCE APPEARANCE CARE Car wash not recommended. Pressure water can damage parts and remove paint and decals. 1. Cover or plug the exhaust outlet prior to washing your ATV. 2. Fill a bucket with water. Add mild neutral detergent, preferably product made especially for washing motorcycles or cars.
MAINTENANCE Cleaning the vehicle Wash the vehicle immediately after driving in salty or corrosive environment. It is recommended that you clean your vehicle with mild automotive cleaners. Follow instructions on the container. Cleaning tips Avoid using harsh and abrasive products, some of which may scratch your vehicle.
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SPECIFICATIONS TECHNICAL SPECIFICATIONS Model AT6-S AT6-L Length 2200 mm 2350 mm Width 1280 mm 1280 mm Height 1430 mm 1430 mm Wheelbase 1320 mm 1450 mm Ground clearance 270 mm 270 mm Turning radius 7000 mm 8000 mm Curb weight (no oil 390 kg 398 kg and gasoline)
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SPECIFICATIONS Engine 199MS Four stroke, single cylinder, Engine type water cooled, DOHC 99×73.6 mm Bore × Stroke Displacement 567ccm Compression ratio 10.6 : 1 Maximum power 32.5 kW / 7000 rpm Maximum torque 48 Nm / 5500 rpm 1400 140 rpm Idle speed ±...
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SPECIFICATIONS SAE 80W/90 GL-5/ Rear axle gear oil SAE 75W/90 GL-5 Oil change volume 240ml Air filter Paper filter Flame-retardant plastic fuel Fuel tank type tank Fuel tank capacity Fuel reserve 4.5L Spark plug type NGK CPR7EA Spark plug gap 0.6~0.8 mm Transmission CVT + Gearbox...
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SPECIFICATIONS Rear tires 25×10-12/26×10-12 Front tire pressure 48 kPa Rear tire pressure 48 kPa Hydraulic disc Brake type Foot brake Right foot operation Front brake Right hand operation Brake fluid type DOT4 Front suspension Double A-Arm Rear suspension Double A-Arm with stabilizer Hydraulic shock / Adjustable Front shock absorber hydraulic piggyback shock...
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SPECIFICATIONS Lighting (check your model) Headlights LED 13.2W H4 55W/60W Front turn signal lights LED 2.64W 4.8W DRL lights LED 28.8W 4.2W Front position lights LED 12W 0.5W Rear turn signal lights LED 2.64W Brake lights LED 3.96W 21W/5W Taillights LED 0.61W License plate light...
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SPECIFICATIONS VEHICLE IDENTIFICATION NUMBERS Record the Vehicle identification number and engine serial number in the spaces provided for ordering spare parts from a dealer or for reference in case the vehicle is stolen. Vehicle identification number is stamped on the frame under the seat.
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SPECIFICATIONS IDENTIFICATION PLATE Vehicle´s identification plate is located on the left side of the vehicle, under the rear rack. Identification plate contains basic vehicle information including VIN number. You will need VIN number for the first vehicle activation.
TROUBLESHOOTING With all the challenges you can encounter i n off-road riding, there's chance that sometimes something may go wrong. This section gives you practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
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TROUBLESHOOTING Possible cause Solution Use the throttle quickly Slow / easy clutch and effectively for efficient engagement clutch engagement Towing/pushing at low RPM/low Use Low range only speed Utility use/plowing Use Low range only snow, dirt, etc Shift the transmission to low range, and carefully use fast, aggressive throttle application to Stuck in mud / snow...
TROUBLESHOOTING Engine doesn’t turn over Possible Cause Solution Check for fouled spark plug or Poor engine foreign material in gas tank, fuel performance lines, or throttle. Contact your dealer for service Tripped circuit Reset the breaker breaker Low battery voltage Recharge battery Loose battery Check all connections and tighten...
TROUBLESHOOTING Engine stops or loses power Possible Cause Solution Clean radiator screen and core Clean engine exterior Overheated engine Contact your dealer for service Engine turns over, fails to start Possible Cause Solution Out of Fuel Refuel Clogged fuel valve Inspect and clean or replace or filter Water is present in...
TROUBLESHOOTING Clogged fuel injector Clean or replace new fuel injector Low battery voltage Recharge battery Mechanical failure Contact your dealer Engine backfires Possible Cause Solution Weak spark from Inspect, clean and/or replace spark spark plug plug Incorrect spark plug Set gap to specs or replace plug gap or heat range Old or non- Replace with new fuel...
TROUBLESHOOTING Engine runs irregularly, stalls or misfires Possible Cause Solution Fouled or defective Inspect, clean and/or replace spark spark plug plug Worn or defective Contact your dealer for service spark plug wires Incorrect spark plug Set gap to specs or replace plug gap or heat range Loose ignition Check all connections and tighten...
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TROUBLESHOOTING Electronic throttle Contact your dealer for service control malfunction Mechanical failure Contact your dealer for service Possible Lean or Contact your dealer for service Rich Fuel Mixture Low or Add or change fuel, clean the contaminated fuel fuel system Low octane fuel Replace with recommended fuel Clogged fuel filter...
TROUBLESHOOTING Engine stops or loses power Possible Cause Solution Out of fuel Refuel Kinked or plugged Inspect, correct, replace fuel / vent line Water in fuel Replace with new fuel Fouled or defective Inspect, clean and/or spark plug replace spark plug Worn or defective Contact your dealer for service spark plug wires...
EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS………..191 EXHAUST EMISSION CONTROL SYSTEM….191 CRANKCASE EMISSION CONTROL SYSTEM..192 NOISE CONTROL SYSTEM……………………192...
EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS The combustion process produces carbon monoxide (CO), nitrogen oxides (NOx) and hydrocarbons (HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
EMISSION CONTROL SYSTEM CRANKCASE EMISSION CONTROL SYSTEM The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner. NOISE CONTROL SYSTEM Do not modify the engine, air intake or exhaust components, in order to meet local noise level requirements.