Segway SGW500F-A7 Owner's Manual
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Segway SGW500F-A7 Owner's Manual

Segway SGW500F-A7 Owner's Manual

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Summary of Contents for Segway SGW500F-A7

  • Page 5 WELCOME Thank you for buying this vehicle Segway. Segway off-road vehicles will bring you a new driving experience. For your driving safety, you must read this manual before riding. This manual contains a large number of safety instructions, operation instructions, maintenance instructions and safety warnings.
  • Page 6 If your vehicle needs any service and repair matters, please contact our dealer, our dealer will provide satisfactory service in a timely manner. http://powersports.segway.com query the Login on nearest Segway dealer or service locations.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INTRODUCTION VEHICLE DEVICE OPERATION MAINTENANCE, STORAGE AND TRANSPORTATION SPECIFICATIONS TROUBLESHOOTING EMISSION CONTROL SYSTEM WARRANTY...
  • Page 8 •   Failure to heed the warnings and safety precautions contained in this manual an result in severe injury or death. Your SEGWAY vehicle is not toy and can be hazardous operate .This vehicle handles differently than cars, trucks or the on-road vehicles .A collision or rollover...
  • Page 9 •   Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. •   Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and reduce the operator's ability to react. •   Complete the New Operator Driving Procedures outlined this manual Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.
  • Page 10 The meaning of these signs This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 11: Safety Introduction

    SAFETY INTRODUCTION WARNING LABELS ................... 3 SPECIAL SAFETY MESSAGES ................. 8 IMPORTANT SAFETY INFORMATION .............. 11 READING THE MANUAL ............... 11 SAFE DRIVING AGE ..............12 USING ALCOHOL OR DRUGS ............13 RIDING EQUIPMENT ..............14 VEHICLE MODIFICATION ............. 16 PASSENGERS ................
  • Page 12 SAFETY INTRODUCTION Failure to follow the warnings and safety precautions in this manual may result in serious injury or death. It can be dangerous to operate an ATV that is not regulated and is driven differently from other vehicles, such as motorcycles and automobiles. If proper precautions are not taken, a collision or rolled-over may occur during normal maneuvers such as turning, climbing, or overcoming obstacles.

  • Page 13: Warning Labels

    If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions on the vehicle. If any label becomes illegible or comes off, contact Segway Powersports to obtain a replacement.
  • Page 14 SAFETY INTRODUCTION...
  • Page 15 SAFETY INTRODUCTION...
  • Page 16 SAFETY INTRODUCTION Passengers under 12 are prohibited. Passenger should be well seated & hold tight the handgrip during public road operation. Passenger seat could be used during public roads operation. Passenger seat shall not be used during field operation. Vehicle damage or tipover may result OPERATOR in severe injury or death.
  • Page 17 CAUTION The air filter must be maintained in accordance with the requirements Maximum unbraked towing mass 150 kg (331 lb) of the Segway Owner’s Manual， otherwise it may seriously Maximum unbraked tongue mass 100 kg (220 lb) damage your engine.

  • Page 18: Special Safety Messages

    SAFETY INTRODUCTION SPECIAL SAFETY MESSAGES SEVERE INJURY OR DEATH can result if you do not follow these instructions: •   The minimum recommended driving age for this vehicle is 16 years. •   Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or a face shield), gloves, over-the- ankle boots, long-sleeved shirt or jacket and long pants.
  • Page 19 SAFETY INTRODUCTION •   Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when driving the vehicle. •   Never turn at excessive speed. Practice turning at slow speeds before attempting to turn at faster speeds. Do not attempt turns on steep inclines.
  • Page 20 SAFETY INTRODUCTION distributed evenly between the front and rear racks. Be sure cargo is secured so that it cannot move around during operation. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.

  • Page 21: Important Safety Information

    SAFETY INTRODUCTION IMPORTANT SAFETY INFORMATION READING THE MANUAL WARNING Driving an ATV improperly increases the risk of accidents. The driver must know how to drive the vehicle correctly in different situations and on different terrains. Before driving the vehicle, all drivers must complete the required driving safety training.

  • Page 22: Safe Driving Age

    SAFETY INTRODUCTION SAFE DRIVING AGE WARNING The minimum recommended driving age for this vehicle is 16 years. Children under the age of 16 must not drive this vehicle. Training courses are required. Please ensure that each driver has read this manual and all product labels as well as has completed a safety training course.

  • Page 23: Using Alcohol Or Drugs

    SAFETY INTRODUCTION USING ALCOHOL OR DRUGS WARNING Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating this vehicle.

  • Page 24: Riding Equipment

    SAFETY INTRODUCTION RIDING EQUIPMENT WARNING For your safety, we strongly recommend that you always wear an approved motorcycle, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride.
  • Page 25 SAFETY INTRODUCTION WARNING Driving ATV after drinking or taking drugs may adversely affect a driver's judgment, reaction time, balance, and feelings. Do not drink alcohol or take drugs before or during driving.

  • Page 26: Vehicle Modification

    SAFETY INTRODUCTION VEHICLE MODIFICATION WARNING We strongly recommend that consumers do not attempt to increase vehicle speed or use any equipment that increases the power of the vehicle. If any equipment is added to the vehicle, or if any modifications are made to the vehicle to increase the vehicle speed or power, the all-terrain vehicle warranty is terminated.

  • Page 27: Passengers

    SAFETY INTRODUCTION PASSENGERS WARNING Passengers severely reduces a driver's ability to balance and control ATVs, which can lead to accidents or rollovers. Never exceed the number of passengers allowed by the vehicle. Maximum passenger: 1 person...

  • Page 28: Contact Exhaust

    SAFETY INTRODUCTION CONTACT EXHAUST WARNING Engine exhaust is toxic and can cause loss of consciousness or death in a short time. Do not start or run a motor in a closed space. The engine exhaust of this product contains chemicals that cause cancer, birth defects or other reproductive damage, and you can only drive it outside or in a well-ventilated place.

  • Page 29: Unauthorized Use Of The Vehicle

    SAFETY INTRODUCTION UNAUTHORIZED USE OF THE VEHICLE WARNING If the key is left in the ignition, those people under the age of 16 or without a license, or without proper training can use the vehicle illegally. This could cause an accident or a rollover. Always remove the ignition key when the vehicle is not in use.

  • Page 30: Failure To Inspect Before Operating

    SAFETY INTRODUCTION FAILURE TO INSPECT BEFORE OPERATING WARNING •   Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident and . •   Always perform the pre-ride inspection before each use of your vehicle to make sure it’s in safe operating condition.

  • Page 31: Operating On Frozen Bodies Of Water

    SAFETY INTRODUCTION OPERATING ON FROZEN BODIES OF WATER WARNING •   Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.

  • Page 32: Hot Exhaust Systems

    SAFETY INTRODUCTION HOT EXHAUST SYSTEMS WARNING •   Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. • ...

  • Page 33: Operating In Unfamiliar Terrain

    SAFETY INTRODUCTION OPERATING IN UNFAMILIAR TERRAIN WARNING •   Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover. •   Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover. • ...

  • Page 34: Vehicle Device

    VEHICLE DEVICE VEHICLE DEVICE VEHICLE ACTIVATION ..................26 UNLOCK VEHICLE ................ 27 APP FUNCTION ....................27 CONTROLS ....................... 28 IGNITION LOCK ................29 LEFT HANDLE SWITCH ..............30 WINCH SWITCH (IF EQUIPPED) ..........32 TWO OR FOUR WHEEL DRIVE SWITCHING SWITCH ....33 ACCELERATOR ................
  • Page 35 VEHICLE DEVICE VEHICLE DEVICE DRIVER'S TOOL SET ..............53 PASSENGER HANDRAILS ............54 FOOT PEDALS ................54 STORAGE BOX ................55 RACKS ................... 56 HANDLEBAR ADJUSTMENT ............57...

  • Page 36: Vehicle Activation

    Please download the APP from the “Apple® App Store®” or “Google Play® store” in your mobile phone before you try to activate the Vehicle by the APP in the first time. Please search “Segway powersports” in the “Apple® App Store®” or “Google Play® store”...

  • Page 37: Unlock Vehicle

    If you do not want to use the sensor unlock function, the sensor unlock setting can be turned off in the APP. APP FUNCTION This app is a program designed for users who have the Segway vehicle. Main features: driving control analysis, vehicle data analysis, etc.

  • Page 38: Controls

    VEHICLE DEVICE CONTROLS Ignition Switch Left handle Switch Accelerator 2/4 WD Switch Instrument Shift Level Brake/Parking Lever Brake Pedal...

  • Page 39: Ignition Lock

    VEHICLE DEVICE IGNITION LOCK “ON”： Power On “OFF”：Power Off “LOCK”：Steering Lock The ignition lock is located in the central zone of the handlebars. Turn the key to position “ LOCK ”: Lock the rotation direction of the vehicle, so that the vehicle direction is in a fixed position. Turn the key to position “...

  • Page 40: Left Handle Switch

    VEHICLE DEVICE LEFT HANDLE SWITCH Engine start/stop switch “ ”： “ ”： “ ”： Engine power on Engine stop Engine start Start the engine Turn the ignition key to the "ON" position. 2. Tighten the foot brake. Press the engine start-stop switch to the " "...
  • Page 41 VEHICLE DEVICE "OFF": Light off mode When the ignition lock is in the "ON" position, push the switch to the desired mode position, and to turn OFF the light, push the switch to the" OFF "position. Left right steering switch Switch Slide to the left, left turn signal on.

  • Page 42: Winch Switch (If Equipped)

    VEHICLE DEVICE WINCH SWITCH (IF EQUIPPED) OUT: Release the winch wire rope IN: Retract the winch rope The winch is used to drag the load, understand the correct use of the winch steps and methods, pay attention to the use of safety matters, for the use of the winch instructions and precautions, please refer to the relevant chapters.

  • Page 43: Two Or Four Wheel Drive Switching Switch

    VEHICLE DEVICE TWO OR FOUR WHEEL DRIVE SWITCHING SWITCH Drive mode selection handle Front axle differential lock button Two-wheel drive position Four-wheel drive position Rear axle differential lock button NOTICE The vehicle must be stopped to engage or disengage 2WD/4WD switch. Mechanical damage may occur if switch is engaged or disengaged while driving.
  • Page 44 VEHICLE DEVICE Rotate the selection At this time, the four-wheel drive mode is 4×4 handle to the turned on, the front wheels have power four- " " position output, and the rear wheels have power wheel output. This mode is suitable for bad Rear axle differential drive road conditions such as muddy and...

  • Page 45: Accelerator

    VEHICLE DEVICE ACCELERATOR The throttle controls the engine speed, to increase the engine speed, press the throttle lever with your thumb, to reduce the engine speed, release the pressure of the throttle lever, and when you release your thumb, the engine returns to idle. Accelerator WARNING Before driving, check whether the throttle is normal.

  • Page 46: Instrument Parts

    VEHICLE DEVICE INSTRUMENT PARTS The instrument provides the operator with the vehicle running parameter information, and the driver should understand the meaning of various indicators, warning lights and display content information on the instrument display, so as to timely understand the vehicle status.

  • Page 47: Instrument Indicator Light/Warning Light

    VEHICLE DEVICE INSTRUMENT INDICATOR LIGHT/WARNING LIGHT Indicator lights and warning lights on the instrument indicate the status of the vehicle's systems. The figure below shows all the lights and warning lights to illustrate. Indicator light/warning indication Item Legend Functional specifications Left Turn This light is lit when the left turn Signal...
  • Page 48 VEHICLE DEVICE Oil Pressure This light is on when oil pressure is Warning too low. The lamp lights up when the fuel Fuel level level is too low. This light is on after leaving the Warning seat and the buzzer will beep for leave when OPC is on.

  • Page 49: Instrument Information Display Area

    VEHICLE DEVICE INSTRUMENT INFORMATION DISPLAY AREA Graphic Meaning Functional specifications Time Display current time When mobile Buuetooth and T-BOX Bluetooth are connected successfully and the light will be on. When power on the ATV, the APP in the mobile phone, Click the "remote Remote access power on"...
  • Page 50 VEHICLE DEVICE Display the correct gear L -Low speed Gear display H -High speed R -Reverse P -Parking Engine speed Display actual engine speed 2 x 4 patterns Four-wheel drive full differential 4 x 4 patterns lock 4×4 locking mode Display current coolant Coolant temperature...
  • Page 51 VEHICLE DEVICE Engine running Display engine running time time Display the total mileage Total mileage accumulated by the vehicle M -Normal mode, power normal EPS On H -Comfort mode, power light (Only brushless EPS is supported) L -Motion mode, booster weight Display the current amount of fuel F -High fuel volume Fuel meter...

  • Page 52: Screen Function Setting

    VEHICLE DEVICE SCREEN FUNCTION SETTING Left button Right button Function Left button Ritht button Display Adjust backlight Brightness Short press brightness adjustment (default: brightest) Subtotal Clear Long press Zero subtotal mileage EPS gear Short press EPS level shift signal switching sent Metric or Metric or imperial...

  • Page 53: Diagnostic Displays Code Definitions

    VEHICLE DEVICE DIAGNOSTIC DISPLAYS CODE DEFINITIONS This area displays the code information when the vehicle electrical components, wiring and other malfunctions or abnormalities, through the code to understand the corresponding abnormalities, so as to seek ways to solve the problem, the code interpretation is detailed in the "Diagnostic displays code definitions",see page 159.

  • Page 54: Gear Shifter Operation

    VEHICLE DEVICE GEAR SHIFTER OPERATION Different operation modes correspond to different gears. After selecting the gear, check the indicator light on the instrument panel to ensure that the gear has been switched to the desired position. See the table below for the tap position description: Low speed High speed Neutral...

  • Page 55: Main Brake

    VEHICLE DEVICE MAIN BRAKE The foot brake is the main brake system of the vehicle. The main brake is located on the right foot plate of the vehicle. When the vehicle needs to slow down or stop, step on the foot brake slowly. Emergency braking can cause the vehicle to skid or roll over, so do not use emergency braking when it is not necessary.

  • Page 56: Parking Brake

    VEHICLE DEVICE brakes to brake the front wheels of the vehicle. If the rear wheels slide while using the auxiliary brakes, the brake lever pressure is reduced to prevent the rear wheels from slipping while braking. WARNING Use the auxiliary brake with caution when riding downhill, the use of the auxiliary brake may result in a sideslip dump or sideways rollover, which could result in serious injury or death.

  • Page 57: Parking Brake Lever Free Clearance

    VEHICLE DEVICE PARKING BRAKE LEVER FREE CLEARANCE Brake lever brake empty travel Squeeze the parking brake lever with force, squeeze and release the action, repeat a few times, the parking brake lever shall not be stuck. 2. Measure the distance the parking brake lever moves before the brake starts to hold.

  • Page 58: Foot Brake Lever Adjustment

    VEHICLE DEVICE FOOT BRAKE LEVER ADJUSTMENT The foot brake lever adjusting nut is located at the bottom of the vehicle near the foot brake lever. The stroke height of the foot brake lever can be adjusted by twisting the foot brake lever nut. • ...

  • Page 59: Equipment Component

    VEHICLE DEVICE EQUIPMENT COMPONENT Standby power output seat Fuel filler spout Cushion Backrest (2-UP) Passenger handrails Foot pedals Storage box Front and rear racks Steering handlebar...

  • Page 60: Standby Power Output Seat

    VEHICLE DEVICE STANDBY POWER OUTPUT SEAT Power sockets are available for 12V accessories with operating current less than 10A. The vehicle is equipped with two 12V DC ports. Output power: 12V USB port and DC port Open the lid Service conditions of power sockets: Place the ignition key in "...

  • Page 61: Fuel Tank Cap

    VEHICLE DEVICE FUEL TANK CAP WARNING Always fill the fuel type specified by the vehicle. Do not smoke when filling the fuel or it may ignite the fuel and cause a fire disaster. Do not touch other persons or objects with static electricity, which may cause static electricity and ignite the fuel.

  • Page 62: Cushion

    VEHICLE DEVICE CUSHION Cushion removal The cushion is a snap-on quick release part. Hook the cushion hook with your fingers and move it upward. 2. Lift the cushion upward after it springs open. Remove the cushion. NOTICE There is a cable connection under the cushion, please be careful when removing the cushion and moving it upwards.

  • Page 63: Backrest (2-Up)

    VEHICLE DEVICE BACKREST (2-UP) Backrest removal The backrest can be removed after the three bolts and nuts fixing the backrest are removed in turn. Backrest installation Place the backrest mounting holes into the corresponding mounting holes of the backrest mounting bracket and fasten with 3 hexagonal flange bolts M8×16 and M8 nuts.

  • Page 64: Passenger Handrails

    VEHICLE DEVICE PASSENGER HANDRAILS Passenger handrails are located on the left and right sides of the passenger seat. WARNING Passengers must hold onto the passenger handrail at all times while riding the vehicle and must keep their feet firmly on the foot. FOOT PEDALS Pedal serrations are located on the vehicle's foot pedals.

  • Page 65: Storage Box

    VEHICLE DEVICE STORAGE BOX The vehicle is equipped with 2 storage boxes. Front storage box Located on the front right side of the vehicle. Middle storage box Located under the cushion, the driver's tool set is placed in this storage box, and the tool contains tools for basic maintenance. CAUTION Always lock the storage boxes before riding and never place any fragile, flammable or heavy items in the storage box.

  • Page 66: Racks

    VEHICLE DEVICE RACKS Racks are used to carry equipment and various other loads and should never be used to carry people. WARNING •   Do not carry passengers on racks •   Loads must not interfere with the driver's view. •   The weight of the load must not exceed the maximum load capacity of the rack.

  • Page 67: Handlebar Adjustment

    VEHICLE DEVICE HANDLEBAR ADJUSTMENT The handlebars can be adjusted to suit the rider's angle. WARNING Improper adjustment of the handles or improper torque of tightening bolts can result in limited or loose of handler steering, loss of control can result in severe injury or death. Always follow the adjustment procedure, or check out the services at your dealer.

  • Page 68: Operation

    OPERATION OPERATION PRE-RIDE INSPECTION ..................60 INSPECTION ITEMS ..................61 BASIC DRIVING GUIDE ..................62 TRAIL ETIQUETTE ............... 62 KNOW YOUR RIDING AREA/TREAD LIGHTLY ........62 VEHICLE BREAK-IN PERIOD ............62 BREAK-IN PROCEDURE FOR BRAKING SYSTEM ...... 62 CLUTCH/BELT ................63 NEW OPERATOR DRIVING PROCEDURES ........
  • Page 69 OPERATION OPERATION MAXIMUM LOADING CAPACITY ..........75 LOADING GUIDELINES ..............75 TRAILER ..................76 WINCH OPERATION ..................78...

  • Page 70: Pre-Ride Inspection

    OPERATION This section provides basic operating instructions, including how to start and stop the vehicle, driving tips and considerations when driving on different roads. Even if you have ridden other scooters, you must take the time to familiarize yourself with how the vehicle operates. Practice in a flat, wide area until you are familiar with the ATV.

  • Page 71: Inspection Items

    OPERATION INSPECTION ITEMS Project Explanation Page Brake system / Ensure correct operation P45~P48 Lever stroke Brake Fluid Ensure proper level P112~P113 Auxiliary brake Ensure correct operation Front suspension Check, lubricate if necessary P121 Rear suspension Check, lubricate if necessary P121 Check status and air Tires P115...

  • Page 72: Basic Driving Guide

    OPERATION BASIC DRIVING GUIDE TRAIL ETIQUETTE Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles in the same area. Communicate with oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail to allow others to pass safely.

  • Page 73: Clutch/Belt

    OPERATION CLUTCH/BELT Proper run-in of the clutch and driving belt will ensure longer service life and better performance. Run the run-in clutch and belt at low speeds for the recommended run-in time by only pulling light loads. Avoid violent acceleration and high speed running during run-in period.

  • Page 74: Park The Vehicle

    OPERATION PARK THE VEHICLE Step on the foot brake and place the transmission in "P" gear. 2. Press the engine start/stop switch to the " " position to stop the engine. Turn the key to the "OFF" position, and the key can be removed from the switch.

  • Page 75: Driving In Reverse

    OPERATION DRIVING IN REVERSE If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Do not use the override switch unless additional wheel speed is required for vehicle movement. Use the override with caution as rearward vehicle speed is greatly increased.

  • Page 76: Driving On Slippery Surfaces

    OPERATION DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. Engage 4X4 before wheels begin to lose traction.

  • Page 77: Driving Over Obstacles

    OPERATION CAUTION Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the Periodic Maintenance Chart. The following areas need special attention: engine oil, transmission oil, demand drive fluid and all grease fittings.

  • Page 78: Driving Uphill

    OPERATION When you approach any obstacle, reduce your speed and be prepared to stop. 4. Never try to ride over large obstacles, such as large rocks or fallen logs. Always have a passenger dismount before operating over an obstacle that could cause a fall from the vehicle or vehicle tip over.

  • Page 79: Driving Downhill

    OPERATION 25° 15° No passenger： With passenger： Always check the terrain carefully before ascending any hill. 4. Never climb hills with excessively slippery or loose surfaces. Keep both feet on the footrests. 6. Shift body weight uphill. A passenger should also shift body weight uphill.

  • Page 80: Driving On A Sidehill

    OPERATION 25° 15° No passenger： With passenger： 2. Always check the terrain carefully before descending a hill. Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral. 4. Slow down. Never travel down a hill at high speed. Drive straight downhill.

  • Page 81: Parking On An Incline

    OPERATION Lean into the hill, transferring your upper body weight toward the hill while keeping your feet on the footrests. 4. If the vehicle begins to tip, quickly turn the front wheel downhill, if possible, or dismount on the uphill side immediately! PARKING ON AN INCLINE Avoid parking on an incline if possible.

  • Page 82: Braking

    OPERATION BRAKING Release the throttle pedal completely. (When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.) 2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.

  • Page 83: Break-In Guidelines

    OPERATION BREAK-IN GUIDELINES The engine needs 10 working hours or a 186 mi (300km)run-in period. During run-in: •   Avoid full throttle operation. •   Avoid pressing the accelerator pedal for more than 3/4 stroke. •   Avoid continuous acceleration. The brake needs a 124 mi (200km) run-in period. New brakes will not operate at their maximum efficiency until the run-in period is over.

  • Page 84: Load Limits & Guidelines

    OPERATION LOAD LIMITS & GUIDELINES The front and rear shelves of your vehicle are capable of carrying goods, and the towing device behind the vehicle can also carry the load. Any load carried by the vehicle will affect the vehicle's operation, stability and braking distance.

  • Page 85: Maximum Loading Capacity

    9 MPH (15 km/h) when towing a load on a flat ground. Towing loads, turning, climbing or descending over rough terrains must not exceed a speed of 5 MPH (8 km/h). MAXIMUM LOADING CAPACITY Don’t go beyond the maximum loading capacity. Vehicle Model SGW500F-A7 SGW500F-A8 Front Shelf 40KG 40KG Rear Shelf...

  • Page 86: Trailer

    OPERATION unexpected dumping. 4. Make sure all cargo is secured before riding. Avoid riding on steep slopes when carrying cargo or pulling a trailer. 6. Use low-speed gear when hauling heavy cargo. When handling cargo, operate the vehicle with caution. TRAILER The towing device is a detachable part.
  • Page 87 OPERATION trailer ball pin shaft trailer ball bracket bolt 2-M8×50 Nut M8 towing bracket spring washer nut M20 trailer label bolt 4-M8×20 cotter pin bracket NOTICE The speed must be less than 9 MPH (15 km/h) during towing. Improper use of hooks or exceeding the maximum towing weight capacity may cause serious damage to your vehicle.

  • Page 88: Winch Operation

    OPERATION WINCH OPERATION If your vehicle is equipped with a winch, please read this manual before installation and understand and be familiar with the relevant safety precautions and operating instructions. WARNING The user must read and understand the operating instructions and warnings of this operation manual.
  • Page 89 OPERATION •   The rope end cannot bear the full load, and the rope must rotate around the drum at least 5 laps. •   Avoid pulling from extreme angles, as this will cause the rope to be rolled on one end of the barrel and damage the rope. • ...
  • Page 90 OPERATION •   Never disconnect the power supply when there is a load on the winch. •   After the operation, please release the load immediately, and do not tighten the cable. •   Always stay away from ropes, hooks and winches. •   Check winches, ropes, hooks, and broken strands of worn wires regularly.
  • Page 91 OPERATION damage to the battery. •   The winch rope and the vehicle should be in a straight line. Too big an angle will change, the direction of the pulling force, thereby damaging the rope. •   If severe noise or vibration occurs during the use of the winch, it must be stopped immediately.

  • Page 92: Maintenance, Storage And Transportation

    MAINTENANCE,STORAGE AND TRANSPORTATION MAINTENANCE, STORAGE AND TRANSPORTATION PERIODIC MAINTENANCE ................85 LIFTING AND SUPPORTING THE VEHICLE ........ 90 AIR FILTER COVER ............... 91 FRONT PANEL MAINTENANCE COVER REMOVED ....92 LUBRICATING OIL .................... 93 ENGINE OIL MAINTENANCE PROGRAM............94 OIL RECOMMENDATION .............. 94 ENGINE OIL LEVEL CHECK ............
  • Page 93 MAINTENANCE,STORAGE AND TRANSPORTATION MAINTENANCE, STORAGE AND TRANSPORTATION CVT AIR INTAKE FILTER................... 110 CVT INTAKE FILTER CHECK ............110 BRAKE SYSTEM ....................111 BRAKE OIL ..................112 FRONT BRAKE FLUID ..............113 BRAKE COMPONENT ..............113 TIRE ........................115 TIRE PRESSURE ................115 TREAD DEPTH OF TIRE ..............
  • Page 94 MAINTENANCE,STORAGE AND TRANSPORTATION MAINTENANCE, STORAGE AND TRANSPORTATION BATTERY INSTALLATION ............. 134 BATTERY CHARGING ..............135 BATTERY INSTALLATION ............. 136 FUSE........................137 FUSE BOX ..................138 FUSE/RELAY DISTRIBUTION AND RATED AMPERAGE .... 139 FUSE BOX REPLACEMENT ............141 APPEARANCE CARE ..................142 VEHICLE WASHING ..............

  • Page 95: Periodic Maintenance

    MAINTENANCE,STORAGE AND TRANSPORTATION PERIODIC MAINTENANCE Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine parts available from your authorized dealer.
  • Page 96 MAINTENANCE,STORAGE AND TRANSPORTATION MAINTENANCE CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles ► subjected to severe use. Have an authorized dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death.
  • Page 97 MAINTENANCE,STORAGE AND TRANSPORTATION PRE-RIDE MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CALENDAR （KM） Steering Pre-Ride Front suspension Pre-Ride Rear suspension Pre-Ride Visually inspect, test, or check components. Tires/ Wheels/ Pre-Ride Make adjustments and/ fasteners or schedule repairs Brake fluid level Pre-Ride when required...
  • Page 98 MAINTENANCE,STORAGE AND TRANSPORTATION BREAK-IN MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CALENDAR MILES （KM） Break-in check: cycle key to pressurize fuel pump; check Fuel System 25 H 200 (320) lines and fittings for leaks and abrasion Break-in check: oil and filter Engine oil change 25 H 620 (1000) change...
  • Page 99 MAINTENANCE,STORAGE AND TRANSPORTATION PERIODIC MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CALENDAR MILES （KM） Oil lines and Inspect for leaks and loose ► 100 H 12 M 1000 (1600) fittings fasteners ► Front gearcase oil 100 H 1000 (1600) Change fluid; 12 M ►...

  • Page 100: Lifting And Supporting The Vehicle

    MAINTENANCE,STORAGE AND TRANSPORTATION LIFTING AND SUPPORTING THE VEHICLE Place vehicle on a flat non slippery ground. Engage the 4WDmode. Ensure vehicle shift lever is set to PARK. When lifting the front or rear of the vehicle, place the jack in the left and right center of the front or rear of the vehicle, as shown in the figure below：...

  • Page 101: Air Filter Cover

    MAINTENANCE,STORAGE AND TRANSPORTATION AIR FILTER COVER The engine oil filling port and spark plug are located under the air filter cover. Air filter cover Hexagon screws First remove the seat. 2. Use a tool to remove the two hex screws behind the air filter cover.

  • Page 102: Front Panel Maintenance Cover Removed

    MAINTENANCE,STORAGE AND TRANSPORTATION FRONT PANEL MAINTENANCE COVER REMOVED Coolant filler, fuse box, brake fluid cup, etc. are located below the service cover. To remove the front panel service cover, do the following:： Remove the fasteners from the front shelf assembly and remove the quick-detachable front panel maintenance cover.

  • Page 103: Lubricating Oil

    MAINTENANCE,STORAGE AND TRANSPORTATION LUBRICATING OIL Check and lubricate all components at the intervals listed in the periodic maintenance chart. Items not listed in the chart should be lubricated in the general lubrication interval. The rocker arm is lubricated at the factory and does not require additional lubrication.

  • Page 104: Engine Oil Maintenance Program

    MAINTENANCE,STORAGE AND TRANSPORTATION ENGINE OIL MAINTENANCE PROGRAM Be sure to check and change the oil at the time required by the regular maintenance chart. Be sure to use recommended engine oil. The oil filter must be changed every time the oil is changed. Pay special attention to the oil level.

  • Page 105: Engine Oil Level Check

    MAINTENANCE,STORAGE AND TRANSPORTATION GASOLINE ENGINES USE THESE SAE VISCOSITY GRADES 20W-20, 20W-40, 20W-50 15W-40 10W-30, 10W-40 5W-30° ·MAY BE USED UP TO 38°(100°F) IN 4-CYLINDER AND 2.8L V-6 ENGINGES 5W-20° ·DO NOT USE FOR CONTINUOUS HIGH SPEED DRIVING C -30 TEMPERATURE RANGE YOU EXPECT BEFORE NEXT OIL CHANGE ENGINE OIL LEVEL CHECK NOTICE...
  • Page 106 MAINTENANCE,STORAGE AND TRANSPORTATION Check the oil level as shown in the figure below. The oil level is between the Upper engraved line and the Lower engraved line. It is the proper oil level. Below the lower scale means the oil is too little, and the upper scale means the oil is too full, too little or too full is not suitable.

  • Page 107: Changing Engine Oil And Filter

    For information on oil recycling or scrapping, please consult your Segway dealer. •   Do not put used engine oil in a place where children can reach.

  • Page 108: Drain The Engine Oil

    MAINTENANCE,STORAGE AND TRANSPORTATION DRAIN THE ENGINE OIL Bolt Filter inspection cover Oil drain plug Gasket The engine oil drain plug is located under the maintenance cover plate of the frame floor at the bottom of the vehicle. Put the vehicle on the flat level surface. 2.

  • Page 109: Oil Strainer Clean

    The oil filtration on this engine is a two-stage filtration system. The oil strainer(pre-filter) is designed to trap large foreign objects. Replace the oil according to the Maintenance Schedule. Also use Segway approved oil that is designed for 4-stroke engines. Bolt M6*25*8 Strainer cover...

  • Page 110: Oil Filter Change

    MAINTENANCE,STORAGE AND TRANSPORTATION OIL FILTER CHANGE This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid. If you do not have the skills or the tools, see your dealer.

  • Page 111: Add Oil

    MAINTENANCE,STORAGE AND TRANSPORTATION ADD OIL Top line Bottom line Oil filling port The oil dipstick can be used to add oil. Pull out the oil dipstick. 2. Add the appropriate amount of recommended model oil, do not overfill, the oil level is located between the upper scale and the lower scale is the appropriate oil level.

  • Page 112: Front/Rear Gear Box Liquid

    If the front gearbox makes excessive noise during 4WD operation, please change the demand drive fluid. If the noise continues, please ask Segway Powersports dealers or other qualified service facilities for vehicle inspection and service. Use recommended oil. The use of other liquids may cause improper operation of parts.

  • Page 113: Front/Rear Axle Gear Oil

    MAINTENANCE,STORAGE AND TRANSPORTATION FRONT/REAR AXLE GEAR OIL The filling plugs of the front and rear axle are located on the left side of the axle body, and the drain plugs are located at the bottom of the axle body. Filling plug O-ring Drain plug Position the vehicle on a level surface.

  • Page 114: Ctv Drive Belt

    MAINTENANCE,STORAGE AND TRANSPORTATION CTV DRIVE BELT Check the CVT drive belt according to the time specified in the vehicle maintenance schedule. If the CVT belt is damaged, it should also be replaced.。 BELT REPLACEMENT/DEBRIS REMOVAL When replacing belts, remove debris from pipes and clutches. WARNING Failure to remove all debris when replacing belts may result in vehicle damage, loss of control and serious injury or death.

  • Page 115: Install Drive Belt

    MAINTENANCE,STORAGE AND TRANSPORTATION 4. with the kit-out pin for driven pulley(special tool) against the driven wheel as shown in the figure of the hole, make the driven wheel open. WARNING Before removing the drive belt, CVT BELT please note the direction of the marks on the drive belt (such MARKING as manufacturer name, arrow...

  • Page 116: Cvt Drying

    6. Allow the engine speed to remain at idle speed. Use the brakes. Shift the transmission to the lowest available range. Belt slip test, if the belt slips, repeat the process. 8. If your vehicle needs service, Segway dealers can help.

  • Page 117: Coolant

    MAINTENANCE,STORAGE AND TRANSPORTATION COOLANT Control or maintain engine coolant levels through a recovery system. The recovery system components are the auxiliary tank, radiator, radiator pressure cap and connection hose. As the operating temperature of the coolant increases, the expanded (heated) excess coolant is forced out of the engine, through the pressure cap, and into the recovery bottle.

  • Page 118: Coolant Level Check/Addt

    To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely emptied every five years to add a new coolant, which requires expertise and can be replaced by taking the vehicle to a Segway dealer.

  • Page 119: Air Filter

    MAINTENANCE,STORAGE AND TRANSPORTATION AIR FILTER The air filter element of the vehicle is a paper air filter element, and the vehicle needs to be cleaned or replaced after a period of use, as shown in the periodic maintenance table. First remove the filter element to check, if the filter is soaked with oil or serious ash, this situation should not be cleaned, should be directly replaced with a new filter element.

  • Page 120: Cvt Air Intake Filter

    MAINTENANCE,STORAGE AND TRANSPORTATION Press and move the air box cover clamp. 2. Pull up the front air filter cover. Take out the old air filter. 4. Clean the filter. Install a new filter if necessary. 6. Make sure the air filter is securely anchored. CVT AIR INTAKE FILTER The frequency of inspection and cleaning of the CVT air intake filter shall be adjusted according to the driving conditions.

  • Page 121: Brake System

    MAINTENANCE,STORAGE AND TRANSPORTATION BRAKE SYSTEM The front and rear brakes are hydraulic disc brakes that are activated by moving a single brake lever towards the handlebars. These brakes are self-regulating. As the brake disc wears away, the brake fluid level will drop, and the leakage in the system will cause the fluid level to drop.

  • Page 122: Brake Oil

    MAINTENANCE,STORAGE AND TRANSPORTATION BRAKE OIL Use the recommended brake oil: Brake Oil DOT4 No adjustment is required for the hydraulic assisted braking system. Check the brake oil level of the auxiliary braking system frequently. If the level is shown to be low, perform the following operations.

  • Page 123: Front Brake Fluid

    MAINTENANCE,STORAGE AND TRANSPORTATION NOTICE Brake fluid can damage plastic and painted surfaces and should be added with caution. If the brake fluid comes into contact with the skin or eyes, flush with plenty of water immediately. If you feel unwell, seek medical advice immediately.
  • Page 124 MAINTENANCE,STORAGE AND TRANSPORTATION or equal to minimum thickness of 1.5 mm, the brake component must be replaced. Standard thickness 5.0 mm Brake components thickness Minimum thickness 1.5 mm Standard thickness 5.0 mm Disc thickness Minimum thickness 4.0 mm...

  • Page 125: Tire

    MAINTENANCE,STORAGE AND TRANSPORTATION TIRE TIRE PRESSURE Driving a vehicle with incorrect tire pressure may result in the following consequences: •   Reduce fuel efficiency •   Reduced driving comfort and shortened tire life •   Safety reduction When checking tire pressure, follow the below instructions: Front wheels Rear wheels Recommended...

  • Page 126: Tread Depth Of Tire

    MAINTENANCE,STORAGE AND TRANSPORTATION TREAD DEPTH OF TIRE Look at the tire shoulder for the tire wear limit warning mark"T.W.I", following the triangle symbol mark to look past, found that the tire tread has the corresponding bump, when the pattern block convex wear to the bump position, it should replace the tire, otherwise it will be due to insufficient strength, midway burst.

  • Page 127: Wheel Component Removal

    MAINTENANCE,STORAGE AND TRANSPORTATION WHEEL COMPONENT REMOVAL Torque to specification: Torque Lug Nuts: 70-80N.m (51.6-59 ft·lbf） Stop the engine. 2. Put the shift lever in the "P" position. Lock the parking brake. 4. Loosen the four hub mounting nuts using a tool, but do not remove them.

  • Page 128: Tire Replacement

    MAINTENANCE,STORAGE AND TRANSPORTATION CAUTION Any loose lug nuts may cause the tire to fall off during operation which may cause an accident or rollover. Always ensure that all lug nuts are tightened to the required value 70~80N·m (51.6-59 ft·lbf). Do not use lubricating oil or grease on wheel bolts or wheel nuts.

  • Page 129: Shock Absorber Adjustment

    MAINTENANCE,STORAGE AND TRANSPORTATION SHOCK ABSORBER ADJUSTMENT There are different kinds of shock absorber fitted in ATVs depending on different configurations. Please adjust the shock absorber according the actual kind fitted in your ATV. OIL SHOCK ABSORBER There are 5 shock absorption positions, which are used for different loads or driving conditions.

  • Page 130: Adjustable Air Shock Absorber

    MAINTENANCE,STORAGE AND TRANSPORTATION ADJUSTABLE AIR SHOCK ABSORBER Compression damping adjustmen knob •   Turning the knob clockwise increases the shock's compression damping. •   Turning the knob counterclockwise reduces the compression damping of the shock absorber. Recovering the damping adjusting valve. Use flat screwdriver to adjust the valve. • ...

  • Page 131: Suspension Drive Lubrication

    MAINTENANCE,STORAGE AND TRANSPORTATION SUSPENSION DRIVE LUBRICATION Grease nipples are reserved for the rear suspension and balance parts of the vehicle. These parts need to be fully lubricated when the vehicle is running. Add suitable butter and lubricate according to the time specified in the maintenance cycle table to make these parts wear reduce and increase service life..

  • Page 132: Front (Rear) Drive Shaft Dust Cover

    MAINTENANCE,STORAGE AND TRANSPORTATION FRONT (REAR) DRIVE SHAFT DUST COVER Check the front and rear drive shaft boots for cuts, cracks, damage or grease leaks. If so, contact your Segway dealer for a replacement.

  • Page 133: Lamp

    MAINTENANCE,STORAGE AND TRANSPORTATION LAMP CAUTION Poor lighting can result in reduced visibility while driving. If the headlight and taillight lenses get dirty, please clean the headlamps frequently and replace burnt headlamps promptly. To ensure optimum visibility, make sure the lights are properly adjusted. LED HEADLIGHT/TAILLIGHT REPLACEMENT LED lights are composed of multiple LED lamp beads.

  • Page 134: High Beam Adjustment

    CAUTION The following pictures are for reference only. Your model may be slightly different. It is best to let Segway Powersports dealers adjust if conditions permit. Place the vehicle on a horizontal ground with a headlight position of about 10M.
  • Page 135 MAINTENANCE,STORAGE AND TRANSPORTATION Headlight beam adjustment up and down To raise the headlight beam, turn the headlight adjusting screw counterclockwise. To lower the headlight beam, turn the headlight speed adjustment screw clockwise. Light adjusting screw Left and right adjustment of the headlight beam Headlight beam can be adjusted slightly to the left or right.

  • Page 136: Spark Plug

    MAINTENANCE,STORAGE AND TRANSPORTATION SPARK PLUG Refer to the recommended spark plug type and clearance specifications. Spark plug torque specification. CAUTION Using unrecommended spark plugs can cause serious engine damage. Always use the recommended spark plugs or their equivalents. Model Spark Plug Gap Spark Plug 0.6-0.8mm CPR7EA / B7RTC...

  • Page 137: Spark Plug Inspection

    MAINTENANCE,STORAGE AND TRANSPORTATION SPARK PLUG INSPECTION Spark plug condition indicates a well running engine. Check or change the spark plugs with reference to the maintenance time of the periodic maintenance schedule. CAUTION Wear protective gloves to remove the spark plug for inspection. A hot exhaust system and engine will cause burns.
  • Page 138 MAINTENANCE,STORAGE AND TRANSPORTATION The spark plug is located under the cushion. Please refer to page 91 for removing the cushion. Remove the ignition coil fixing bolts. 2. Take out the ignition coil. The spark plug is located below the ignition coil. Use tool to turn the spark plug cap 1/4 and remove it from the spark plug.

  • Page 139: Spark Arrester

    MAINTENANCE,STORAGE AND TRANSPORTATION SPARK ARRESTER Spark eliminator prevents random sparks from entering other vehicles parts. The following warnings can cause serious injury or death if not followed. Regular maintenance can prevent carbon accumulation, whereas delayed maintenance will reduce engine performance. WARNING Make sure the exhaust pipes are cool and the engine has just stopped running.
  • Page 140 MAINTENANCE,STORAGE AND TRANSPORTATION The exhaust pipe must be cleaned of accumulated carbon periodically as follows: Bolt M6*16 (3 pieces) Spring washers (3 pieces) Flat washers (3 pieces) muffler spark arrestor Remove 3 pieces of M6*16 bolts, spring washers and flat washers.

  • Page 141: Battery

    MAINTENANCE,STORAGE AND TRANSPORTATION BATTERY Due to natural discharge and leakage effects of some electrical equipment, the 12V battery will discharge gradually even when the vehicle is not in use. If the vehicle is parked for a long time, the 12V battery may discharge and may not start.Please charge the battery slowly one time for at least within 30 days.

  • Page 142: Electronic Power Steering（Eps

    After the key switch is turned to the "OFF" position, the EPS system will be turned off. If the EPS indicator light continues to light up after the engine is started, it means that the EPS system has failed. Please contact your Segway Powersports dealer.

  • Page 143: Battery Disassembly

    MAINTENANCE,STORAGE AND TRANSPORTATION BATTERY DISASSEMBLY NOTICE If the electrolyte overflows, immediately wash it off with a solution of 1 tablespoon baking soda and 1 cup water to prevent damage to the vehicle. The battery is located below the cushion. Cut off the power before removing battery. Bolt M8*12 (2 PC) Battery plate Protective rubber sleeve...

  • Page 144: Battery Installation

    MAINTENANCE,STORAGE AND TRANSPORTATION Turn up the positive and negative protective rubber sleeves. 4. Remove the battery negative screw and nut and disconnect the black (negative) battery cable. Remove battery positive screw and nut and disconnect red (positive) battery cable. 6. Remove the battery from the ATV. BATTERY INSTALLATION NOTICE To reduce the chance of sparks: Whenever removing the battery,...

  • Page 145: Battery Charging

    MAINTENANCE,STORAGE AND TRANSPORTATION BATTERY CHARGING NOTICE When charging, the hydrogen produced by the 12V battery is combustible explosive gas. Therefore, please follow the following precautions before charging: If charging the 12V battery is still installed in the vehicle, be sure to disconnect the ground cable.

  • Page 146: Battery Installation

    MAINTENANCE,STORAGE AND TRANSPORTATION BATTERY INSTALLATION NOTICE To reduce the chance of sparks: Whenever the battery is removed, disconnect the black (negative) cable first.When reinstalling the battery. finally install the black (negative) cable. Clean battery cables and terminals with a hard wire brush. Corrosion can be removed with a solution of 1 cup water and 1 tablespoon baking soda.Rinse well and dry thoroughly.

  • Page 147: Fuse

    MAINTENANCE,STORAGE AND TRANSPORTATION FUSE All circuits on the ATV have fuses to protect electrical equipment from damage caused by high current (short circuit or overload). If any of the electrical parts do not work, the fuse may have blown. If this happens, check and replace the fuse if necessary. You can consider electrical faults.

  • Page 148: Fuse Box

    MAINTENANCE,STORAGE AND TRANSPORTATION FUSE BOX The fuse box is located under the vehicle's front access cover. Remove the front shelf, and then take off the maintenance cover, you can see the fuse box at the bottom, move the buckles on the left and right sides of the fuse box cover to the outside, release the buckles, and open the fuse box.

  • Page 149: Fuse/Relay Distribution And Rated Amperage

    MAINTENANCE,STORAGE AND TRANSPORTATION Normal fuse Blow fuse FUSE/RELAY DISTRIBUTION AND RATED AMPERAGE There is a fuse distribution label on the top of the fuse box cover. You can refer to the fuse power on the label to find a fuse of the same power for replacement.
  • Page 150 MAINTENANCE,STORAGE AND TRANSPORTATION No. Fuse/Relay Power No. Fuse/Relay Power F3 IGNITION LOCK R1 REMOTE POWER-ON RELAY 12V 20A F4 HEAD LIGHTS 20A R2 AUXILIARY STARTER RELAY 12V 20A DASHBOARD/ R3 IG1 RELAY 12V 20A ECU/OBD/TBOX F6 FUEL PUMP 15A R4 MAIN RELAY 12V 20A DAYTIME RUNNING LIGHT F13 12V-IG...

  • Page 151: Fuse Box Replacement

    MAINTENANCE,STORAGE AND TRANSPORTATION FUSE BOX REPLACEMENT To prevent an accidental short circuit, turn the ignition switch to the (OFF) position and check or replace the fuse. To check or replace the circuit fuse, pull out the old fuse with a puller.

  • Page 152: Appearance Care

    MAINTENANCE,STORAGE AND TRANSPORTATION APPEARANCE CARE VEHICLE WASHING High pressure water can damage parts and remove paint and decals. Cover or plug the exhaust outlet prior to washing your Vehicle. 2. Fill a bucket with water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles.

  • Page 153: Vehicle Storage

    MAINTENANCE,STORAGE AND TRANSPORTATION VEHICLE STORAGE When the vehicle is not used for a long time, it should be appropriately stored. The vehicle should be parked and cleaned. If there is no indoor storage , covered outdoor storage is recommended. TRANSPORTING THE ATV Follow these procedures when transporting the vehicle.

  • Page 154: Specifications

    SPECIFICATIONS SPECIFICATIONS TECHNICAL PARAMETERS OF VEHICLE............145 VEHICLE IDENTIFICATION NUMBER .............. 149 THE FRAME NAMEPLATE ................150...
  • Page 155 SPECIFICATIONS TECHNICAL PARAMETERS OF VEHICLE Model Item SGWF500F-A7 SGWF500F-A8 Length 2075mm 2215mm Width 1180mm 1180mm Height 1230mm 1350mm Wheel base 1300mm 1450mm Ground clearance 250mm Turning diameter 5900 mm 6400mm Curb weight 370kg 385kg Front rack load 40kg(88 lb) Rear rack load 60kg(132 lb) Recommended Traction quality...
  • Page 156 SPECIFICATIONS Model Item SGWF500F-A7 SGWF500F-A8 Starting way Electric start Lubrication way Pressure spray or higher Engine oil type SAE 10W-40 SJ Engine oil capacity 2.2 L Front axle gear oil type SAE 80W-90 GL-5 Empty Volume 170 ml Rear axle gear SAE 80W-90 GL-5 oil model Empty Volume...
  • Page 157 SPECIFICATIONS Model Item SGWF500F-A7 SGWF500F-A8 Tire type Vacuum tire Front tire specification 24x8.00-12/25x8.00-12 Rear tire specification 24x10.00-12/25x10.00-12 Front tire pressure 7.0psi (48.3kPa) Rear tire pressure 7.0psi (48.3kPa) front double disc brake,rear single disc Brake type brake (Brake shaft)/front double disc brake、rear double brake Foot brake mode Right foot operation...
  • Page 158 SPECIFICATIONS Model Item SGWF500F-A7 SGWF500F-A8 Low light Power 9.5(W) High beam power 17(W) 32000cd headlamp Day Light 20(W) Turn signal 10 (W) Front Position Light 2.7(W) Rear tail light - position 2.1 (W)×1 light Rear taillights - Brake 4.7 (W)×1 lights Turn signal lamp 2.4 (W)×2...
  • Page 159 SPECIFICATIONS VEHICLE IDENTIFICATION NUMBER Record the frame identification code and engine serial code in the spaces provided for assistance when ordering spare parts from a dealer or for reference in case the vehicle is stolen. The frame identification number is located on the frame cross under the seat cushion pipe under the seat cushion.
  • Page 160 SPECIFICATIONS THE FRAME NAMEPLATE The frame nameplate is located on the right rear wheel frame of the vehicle and displays basic feature information, including the VIN code. The VIN code is required when the vehicle is activated for the first time.

  • Page 161: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT AND COVER PROBLEMS ........152 ENGINE DOESN’T TURN OVER ........... 154 ENGINE PINGS OR KNOCKS ............154 ENGINE STOPS OR LOSES POWER ..........155 ENGINE TURNS OVER, FAILS TO START ........155 ENGINE BACKFIRES ..............156 ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES ....

  • Page 162: Drive Belt And Cover Problems

    TROUBLESHOOTING With all the challenges you can encounter on-road, there's chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride. DRIVE BELT AND COVER PROBLEMS Possible Cause Solution...
  • Page 163 TROUBLESHOOTING Possible Cause Solution Shift the transmission to low range, and carefully use fast, aggressive Stuck in mud or throttle application to engage clutch. WARNING: Excessive throttle may snow cause loss of control and vehicle overturn. S h i f t t h e t r a n s m i s s i o n t o l o w range, and carefully use fast, brief, Climbing over large aggressive throttle application to...

  • Page 164: Engine Doesn't Turn Over

    TROUBLESHOOTING ENGINE DOESN’T TURN OVER Possible Cause Solution Check for fouled plugs or foreign Poor engine material in gas tank, fuel lines, or performance throttle. Contact your dealer for service. Tripped circuit Reset the breaker. breaker Low battery voltage Recharge battery to 12.5 VDC. Loose battery Check all connections and tighten connections...

  • Page 165: Engine Stops Or Loses Power

    TROUBLESHOOTING ENGINE STOPS OR LOSES POWER Possible Cause Solution Clean radiator screen and core if equipped Overheated engine Clean engine exterior See your dealer ENGINE TURNS OVER, FAILS TO START Possible Cause Solution Out of Fuel Refuel Clogged fuel valve Inspect and clean or replace or filter Water is present in fuel...

  • Page 166: Engine Backfires

    TROUBLESHOOTING ENGINE BACKFIRES Possible Cause Solution Weak spark from spark Inspect, clean and/or replace spark plugs plugs Incorrect spark plug Set gap to specs or replace plugs gap or heat range Old or non- Replace with new fuel recommended fuel Incorrectly installed See your dealer spark plug wires...

  • Page 167: Engine Runs Irregularly, Stalls Or Misfires

    TROUBLESHOOTING ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES Possible Cause Solution Kinked or plugged fuel Inspect and replace vent line Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter See your dealer malfunction Electronic throttle See your dealer control malfunction...

  • Page 168: Engine Stops Or Loses Power

    TROUBLESHOOTING ENGINE STOPS OR LOSES POWER Possible Cause Solution Out of fuel Refuel Kinked or plugged fuel Inspect and replace vent line Water present in fuel Replace with new fuel Inspect, clean and/or replace spark Overuse of choke plugs Fouled or defective Inspect, clean and/or replace spark spark plugs plugs...

  • Page 169: Diagnostic Displays Code Definitions

    TROUBLESHOOTING DIAGNOSTIC DISPLAYS CODE DEFINITIONS Failure System Failure Description Code P0262 Cylinder 1 Injector Circuit High P0261 Cylinder 1 Injector Circuit Low P0201 Injector Circuit/Open – Cylinder 1 P0629 Fuel Pump “A” Control Circuit High P0628 Fuel Pump “A” Control Circuit Low P0627 Fuel Pump “A”...
  • Page 170 TROUBLESHOOTING P0501 Vehicle Speed Sensor “A” Range/Performance P0123 Throttle position sensor High Voltage P0122 Throttle position sensor Low Voltage O2 Sensor Heater Control Circuit High Bank 1 P0032 Sensor 1 O2 Sensor Heater Control Circuit Low Bank 1 P0031 Sensor 1 P0030 O2 Sensor Heater Control Circuit Bank 1 Sensor 1 P0132...
  • Page 171 TROUBLESHOOTING E0007 Abnormal output of secondary torque sensor The difference between main and secondary E0008 torques is too large The difference between the main torque before E0009 and after amplification is too large E0010 Electrical machinery unassisted E0011 Over electric current E0012 Abnormal busbar electric current CAN communication abnormal...

  • Page 172: Emission Control System

    WARRANTY EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS ..............163 EXHAUST EMISSION CONTROL SYSTEM............163 CRANKCASE EMISSION CONTROL SYSTEM ..........163 NOISE CONTROL SYSTEM................163...
  • Page 173 EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS The combustion process produces carbon monoxide(CO), oxides of nitrogen(NOx)and hydrocarbons(HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
  • Page 174 WARRANTY WARRANTY LIMITED WARRANTY ..................165 REGISTRATION ....................165 EXCLUSIONS-ARE NOT WARRANTED ............165 LIMITATIONS OF WARRANTIES AND REMEDIES ........... 166 MAINTENANCE LOG ..................169...
  • Page 175 SEGWAY Owner’s Manual. SEGWAY gives a TWO (2) YEAR limited warranty for use of the vehicle. For commercial use, SEGWAY gives a SIX (6) MONTHS limited warranty.
  • Page 176 4. Damage resulting from removal of parts, improper repairs, service, maintenance, or use of parts not manufactured or approved by SEGWAY or resulting from repairs done by a person that is not an authorized servicing SEGWAY dealer. Damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the Owner’s Manual.
  • Page 177 THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE,AT SEGWAY' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.

  • Page 178: Warranty

    THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD.SEGWAY DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION...
  • Page 179 WARRANTY MAINTENANCE LOG Use the following chart to record periodic maintenance. Miles(Km)or Service Date Hours item...

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