Segway AT5 S Owner's Manual
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Segway AT5 S Owner's Manual

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Summary of Contents for Segway AT5 S

  • Page 2 WELCOME Thank you for buying this Segway vehicle. Segway off-road vehicles will bring you a completely new riding experience. For your riding safety, you must read this manual before riding. This manual contains a large number of safety instructions, operation instructions, maintenance instructions and safety warnings.
  • Page 3 If your vehicle needs any service and repair, please contact your authorized Segway Powersports dealer to provide service. Login on http://powersports.segway.com to find the nearest Segway Powersports dealer or service locations.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY INTRODUCTION VEHICLE DEVICE OPERATION MAINTENANCE, STORAGE AND TRANSPORTATION SPECIFICATIONS TROUBLESHOOTING EMISSION CONTROL SYSTEM...
  • Page 5 WARNING Failure to follow warnings and safety precautions in this manual may result in severe injury or death. Your SEGWAY vehicle is not toy and can be hazardous operate. This vehicle handles differently from cars, trucks or the on-road vehicles.
  • Page 6 • Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. • Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and reduce the operator's ability to react. • Complete the New Operator Driving Procedures outlined in this manual Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.
  • Page 7 The meaning of these signs This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 8: Safety Introduction

    SAFETY INTRODUCTION WARNING LABELS ............3 GENERAL SAFETY PRECAUTIONS ......... 8 IMPORTANT SAFETY INFORMATION ........11 READING THE MANUAL ........... 11 SAFE DRIVING AGE ............12 USING ALCOHOL OR DRUGS ........... 13 RIDING GEAR ..............14 VEHICLE MODIFICATIONS ..........16 PASSENGERS ..............
  • Page 9 SAFETY INTRODUCTION Failure to follow the warnings and safety precautions in this manual may result in serious injury or death. It can be dangerous to operate an ATV without proper instruction. An ATV behaves differently from other vehicles, such as motorcycles and automobiles.

  • Page 10: Warning Labels

    If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions on the vehicle. If any label becomes illegible or comes off, contact Segway Powersports to obtain a replacement.
  • Page 11 SAFETY INTRODUCTION...
  • Page 12 SAFETY INTRODUCTION...
  • Page 13 SAFETY INTRODUCTION Passengers under 12 are prohibited. Passenger should be well seated & hold tight the handgrip during public road operation. Passenger seat could be used during public roads operation. Passenger seat shall not be used during field operation. Vehicle damage or tipover may result OPERATOR in severe injury or death.
  • Page 14 CAUTION The air filter must be maintained in accordance with the requirements Maximum unbraked towing mass 300 kg (662 lb) of the Segway Owner’s Manual， otherwise it may seriously Maximum unbraked tongue mass 100 kg (220 lb) damage your engine.

  • Page 15: General Safety Precautions

    SAFETY INTRODUCTION GENERAL SAFETY PRECAUTIONS SEVERE INJURY OR DEATH can result if you do not follow these instructions: • The minimum recommended driving age for this vehicle is 16 years. • Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or a face shield), gloves, over-the- ankle boots, long-sleeved shirt or jacket and long pants.
  • Page 16 SAFETY INTRODUCTION • Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when driving the vehicle. • Never turn at excessive speed. Practice turning at slow speeds before attempting to turn at faster speeds. Do not attempt turns on steep inclines.
  • Page 17 SAFETY INTRODUCTION distributed evenly between the front and rear rack. Be sure cargo is secured so that it cannot move around during operation. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.

  • Page 18: Important Safety Information

    SAFETY INTRODUCTION IMPORTANT SAFETY INFORMATION READING THE MANUAL WARNING Driving an ATV improperly increases the risk of accidents. The driver must know how to drive the vehicle correctly in different situations and on different terrains. Before driving the vehicle, all drivers must complete the required driving safety training.

  • Page 19: Safe Driving Age

    SAFETY INTRODUCTION SAFE DRIVING AGE WARNING The minimum recommended driving age for this vehicle is 16 years. Children under the age of 16 must not drive this vehicle. Training courses are required. Please ensure that each driver has read this manual and all product labels as well as has completed a safety training course.

  • Page 20: Using Alcohol Or Drugs

    SAFETY INTRODUCTION USING ALCOHOL OR DRUGS WARNING Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating this vehicle.

  • Page 21: Riding Gear

    SAFETY INTRODUCTION RIDING GEAR WARNING For your safety, we strongly recommend that you always wear an approved motorcycle, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride.
  • Page 22 SAFETY INTRODUCTION WARNING Driving ATV after drinking or taking drugs may adversely affect a driver's judgment, reaction time, balance, and feelings. Do not drink alcohol or take drugs before or during driving.

  • Page 23: Vehicle Modifications

    SAFETY INTRODUCTION VEHICLE MODIFICATIONS WARNING We strongly recommend that consumers do not attempt to increase vehicle speed or use any equipment that increases the power of the vehicle. If any equipment is added to the vehicle, or if any modifications are made to the vehicle to increase the vehicle speed or power, the all-terrain vehicle warranty is terminated.

  • Page 24: Passengers

    SAFETY INTRODUCTION PASSENGERS WARNING Passengers significantly reduce a driver's ability to balance and control ATVs which can lead to accidents or rollovers. Never exceed the number of passengers allowed by the vehicle. Maximum passengers: 1 (1 rider + max. 1 passenger)

  • Page 25: Exhaust Gases

    SAFETY INTRODUCTION EXHAUST GASES WARNING Engine exhaust is toxic and can cause loss of consciousness or death in a short time. Do not start or run a motor in a closed space. The engine exhaust of this product contains chemicals that cause cancer, birth defects or other reproductive damage, and you can only drive it outside or in a well-ventilated place.

  • Page 26: Unauthorized Use Of The Vehicle

    SAFETY INTRODUCTION UNAUTHORIZED USE OF THE VEHICLE WARNING If the key is left in the ignition, those people under the age of 16 or without a license, or without proper training can use the vehicle illegally. This could cause an accident or a rollover. Always remove the ignition key when the vehicle is not in use.

  • Page 27: Failure To Inspect Before Operating

    SAFETY INTRODUCTION FAILURE TO INSPECT BEFORE OPERATING WARNING • Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident and death. • Always perform the pre-ride inspection before each use of your vehicle to make sure it’s in safe operating condition.

  • Page 28: Operating On Frozen Bodies Of Water

    SAFETY INTRODUCTION OPERATING ON FROZEN BODIES OF WATER WARNING • Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.

  • Page 29: Hot Exhaust System

    SAFETY INTRODUCTION HOT EXHAUST SYSTEM WARNING • Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. •...

  • Page 30: Operating In Unfamiliar Terrain

    SAFETY INTRODUCTION OPERATING IN UNFAMILIAR TERRAIN WARNING • Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover. • Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover. •...

  • Page 31: Vehicle Device

    VEHICLE DEVICE VEHICLE DEVICE VEHICLE ACTIVATION ..........26 VEHICLE UNLOCK ............27 APP FUNCTION ............27 CONTROLS ............... 28 MAIN SWITCH / STEERING LOCK ........29 LEFT HANDLEBAR SWITCH ..........30 WINCH SWITCH (IF EQUIPPED) ........32 TWO OR FOUR-WHEEL DRIVE SWITCH (NO REAR DIFFERENTIAL) ...............
  • Page 32 VEHICLE DEVICE VEHICLE DEVICE SEAT ................53 SEAT INSTALLATION ............53 BACKREST (2-UP) ............54 DRIVER'S TOOL SET ............54 PASSENGER HANDRAILS ..........55 FOOTRESTS ..............55 STORAGE BOX..............56 RACKS ................57 HANDLEBARS ADJUSTMENT ........... 58...

  • Page 33: Vehicle Activation

    Please download the APP from the "Apple® App Store®” or "Google Play® store” to your mobile phone before you try to activate the vehicle by the APP in the first time. Please search "Segway Powersports” in the "Apple® App Store®” or "Google Play® store”...

  • Page 34: Vehicle Unlock

    If you do not want to use the sensor unlock function, the sensor unlock setting can be turned off in the APP. APP FUNCTION This app is designed for users who have the Segway vehicle. Main features: Riding control analysis, vehicle data analysis, etc.

  • Page 35: Controls

    VEHICLE DEVICE CONTROLS Ignition Switch Left handlebar switch Throttle 2WD/4WD Switch LCD display Shift Level Brake/Parking Lever Brake Pedal...

  • Page 36: Main Switch / Steering Lock

    VEHICLE DEVICE MAIN SWITCH / STEERING LOCK "ON”: Power On "OFF”: Power Off "LOCK”: Steering Lock The Main switch / Steering lock is located in the central zone of the handlebars. Turn the key to position "LOCK": Steering will be locked and the handlebars are in a fixed position.

  • Page 37: Left Handlebar Switch

    VEHICLE DEVICE LEFT HANDLEBAR SWITCH Engine start/stop switch " " " Engine power on Engine stop Engine start "： "： "： Start the engine Turn the ignition key to the "ON" position. Tighten the foot brake. Press the engine start-stop switch to the " "...
  • Page 38 VEHICLE DEVICE "OFF": Light off mode ": Turn on the position light, and this sign Position light mode " on the LCD display is lit: When the ignition lock is in the "ON" position, push the switch to the desired position. To turn the light OFF, slide the switch to the"...

  • Page 39: Winch Switch (If Equipped)

    VEHICLE DEVICE WINCH SWITCH (if equipped) OUT: Release the winch wire rope Retract the winch rope The winch is used to drag the load. Understand the correct use of the winch steps and methods, pay attention to the use of safety matters, for the use of the winch instructions and precautions please refer to the relevant chapters.
  • Page 40 VEHICLE DEVICE NOTICE The vehicle must be stopped to engage or disengage 2WD/4WD switch. Mechanical damage may occur if switch is engaged or disengaged when driving. 2×4 Two-Wheel Drive Mode Rotate the selector handle downwards (to Position ) to engage two-wheel drive mode.

  • Page 41: Two Or Four Wheel Drive Switch (With Rear Differential)

    VEHICLE DEVICE TWO OR FOUR WHEEL DRIVE SWITCH (WITH REAR DIFFERENTIAL) Drive mode selection handle Front differential lock button Two-wheel drive position Four-wheel drive position Rear differential lock button NOTICE The vehicle must be stopped to engage or disengage 2WD/4WD switch. Mechanical damage may occur if switch is engaged or disengaged when riding.
  • Page 42 VEHICLE DEVICE Rotate the selection Four-wheel drive mode is turned on, 4×4 handle to the front wheels have power output and four- " " position the rear wheels have power output. wheel This mode is suitable for bad road Rear axle differential drive conditions such...

  • Page 43: Throttle Lever

    VEHICLE DEVICE THROTTLE LEVER The throttle lever controls the engine speed. To increase the engine speed, press the throttle lever with your thumb, to reduce the engine speed. Release the pressure of the throttle lever and when you release your thumb, the engine returns to idle. Throttle lever WARNING Before riding, check if the throttle lever moves smoothly.

  • Page 44: Lcd Display

    VEHICLE DEVICE LCD DISPLAY LCD display provides the operator with the vehicle information. The driver should understand the meaning of various indicators, warning lights and display content information on LCD display so as to immediately understand vehicle status. NOTICE The LCD display may be damaged when using a high pressure washer.

  • Page 45: Indicator Lights/Warning Lights

    VEHICLE DEVICE INDICATOR LIGHTS / WARNING LIGHTS Indicator lights and warning lights on the LCD display indicate the status of the vehicle's systems. The figure below shows all the lights and warning lights to illustrate. Indicator light/Warning indication Item Legend Function Left Turn This light is on when the left turn...
  • Page 46 VEHICLE DEVICE Oil Pressure This light is on when oil pressure is Warning too low. The lamp lights up when the fuel Fuel level level is too low. This light is on after leaving the Warning seat and the buzzer will beep for leave when OPC is on.

  • Page 47: Information Display Area

    "Remote power on" button and the to electricity light will be on. (The premise is that T-BOX networking successful) Segway Logo This logo lights up after power on. Displays the actual vehicle speed. The Speed speedometer shows a speed in MPH (mile) or km/h (km/h).
  • Page 48 VEHICLE DEVICE Displays the actual gear L -Low speed Gear positions H -High speed R -Reverse P -Parking Engine speed Displays actual engine rpm 2 x 4 patterns 4 x 4 patterns Four-wheel drive 4×4 locking mode full differential lock 2 x 4 patterns (with differential) 4 x 4 patterns (with differential) 4×4 locking mode (with differential)
  • Page 49 VEHICLE DEVICE When ECU, EPS, T-BOX fails, the fault code is displayed in this area. Fault code display See page 157 for detailed description of the fault codes. Engine running Displays engine running time time Displays the total mileage ridden by Total mileage the vehicle M - Normal mode, power normal...

  • Page 50: Display Functions Setting

    VEHICLE DEVICE DISPLAY FUNCTIONS SETTING Left button Right button Function Left button Right button Display Adjust backlight Brightness brightness Short press adjustment (default: brightest) Subtotal Clear Long press Zero subtotal mileage Switches the EPS mode (L, M, H) EPS mode Short press switching if vehicle is equipped...

  • Page 51: Diagnostic Codes Display Area

    VEHICLE DEVICE DIAGNOSTIC CODES DISPLAY AREA This area displays the code information when the vehicle electrical components, wiring and other malfunctions or abnormalities, through the code to understand the corresponding abnormalities, so as to seek ways to solve the problem, the code interpretation is described in "Diagnostic codes definitions", see page 157.

  • Page 52: Gear Selector Operation

    VEHICLE DEVICE GEAR SELECTOR OPERATION Different operation modes correspond to different gears. After selecting the gear, check the indicator light on the instrument panel to ensure that the gear has been switched to the desired position. See the table below for the position description: Low speed High speed Neutral...

  • Page 53: Main Brake

    VEHICLE DEVICE MAIN BRAKE The foot brake is the main brake system of the vehicle. The main brake is located on the right footrest of the vehicle. When you need to slow down or stop, step on the foot brake slowly. Emergency braking can cause the vehicle to skid or roll over, so do not use emergency braking unless necessary.

  • Page 54: Parking Brake

    VEHICLE DEVICE If the rear wheels slide when using the auxiliary brake, reduce the brake lever pressure to prevent the rear wheels from slipping when braking. WARNING Use auxiliary brake with caution when riding downhill. Improper use of the auxiliary brake may result in skid and slide sideways, causing loss of control, which could result in serious injury or death.

  • Page 55: Parking Brake Lever Free Play

    VEHICLE DEVICE PARKING BRAKE LEVER FREE PLAY Parking brake lever free play Squeeze the parking brake lever with force, squeeze and release, repeat several times. Parking brake lever should not be stuck. Measure the distance the parking brake lever moves before the parking brake starts to hold.

  • Page 56: Foot Brake Pedal Adjustment

    VEHICLE DEVICE FOOT BRAKE PEDAL ADJUSTMENT The foot brake pedal adjusting nut is located at the bottom of the vehicle near the foot brake lever. The stroke height of the foot brake pedal can be adjusted by turning the foot brake pedal nut. •...

  • Page 57: Equipment  Components

    VEHICLE DEVICE EQUIPMENT  COMPONENTS 12V power output Fuel filler cap Seat Backrest (2-UP) Passenger handrails Foot rests Storage box Front and rear racks Handlebars...

  • Page 58: 12V Power Output

    VEHICLE DEVICE 12V POWER OUTPUT Power sockets are available for 12V accessories with operating current less than 10A. The vehicle is equipped with two 12V DC ports. Output power: 12V USB port and DC port Open the lid Service conditions of power sockets: Place the ignition key to "ON"...

  • Page 59: Fuel Tank Cap

    VEHICLE DEVICE FUEL TANK CAP WARNING Always fill the fuel type specified by the vehicle. Do not smoke when filling the fuel or it may ignite the fuel and cause a fire disaster. Do not touch other persons or objects with static electricity, which may cause static electricity and ignite the fuel.

  • Page 60: Seat

    VEHICLE DEVICE SEAT Seat removal The seat is a snap-on quick release part. Hook the seat hook with your fingers and move it upward. Lift the seat upward after it springs open. Remove the seat. NOTICE There is a cable connection under the seat, please be careful when removing the seat and moving it upwards.

  • Page 61: Backrest (2-Up)

    VEHICLE DEVICE BACKREST (2-UP) Backrest removal The backrest can be removed after the three bolts and nuts fixing the backrest are removed. Backrest installation Place the backrest mounting holes into the corresponding mounting holes of the backrest mounting bracket and fasten with 3 hexagonal flange bolts M8×16 and M8 nuts.

  • Page 62: Passenger Handrails

    VEHICLE DEVICE PASSENGER HANDRAILS Passenger handrails are located on the left and right sides of the passenger seat. WARNING Passengers must hold onto the passenger handrail at all times while riding the vehicle and must keep their feet firmly on the foot. FOOTRESTS Serrations are located on the vehicle's footrests.

  • Page 63: Storage Box

    VEHICLE DEVICE STORAGE BOX This ATV is equipped with 2 storage boxes. Front storage box Located on the front right side of the vehicle. Central storage box Located under the seat, the driver's tool set is placed in this storage box, and the tool contains tools for basic maintenance.

  • Page 64: Racks

    VEHICLE DEVICE RACKS Racks are used to carry equipment and various other loads, and should never be used to carry people. WARNING • Do not carry passengers on racks. • Cargo must not interfere with the driver's view. • The weight of the load must not exceed the maximum load capacity of the rack.

  • Page 65: Handlebars Adjustment

    VEHICLE DEVICE HANDLEBARS ADJUSTMENT The handlebars can be adjusted to suit the rider's preferred position. WARNING Improper adjustment of the handlebars or improper tightening bolts can result in loose handlebars and lost of steering. Loss of control can result in severe injury or death. Always follow the adjustment procedure, or check out the services at your dealer.

  • Page 66: Operation

    OPERATION OPERATION PRE-RIDE INSPECTION ..........61 INSPECTION ITEMS ............62 BASIC DRIVING GUIDE ..........63 TRAIL ETIQUETTE ............63 KNOW YOUR RIDING AREA..........63 VEHICLE BREAK-IN PERIOD ..........63 BREAK-IN PROCEDURE FOR BRAKE SYSTEM ....63 CLUTCH/BELT BREAK-IN ..........64 NEW OPERATOR DRIVING PROCEDURES ......
  • Page 67 OPERATION OPERATION MAXIMUM LOADING CAPACITY ........76 LOADING GUIDELINES............76 TOWING A TRAILER ............77 WINCH OPERATION ............. 79...

  • Page 68: Pre-Ride Inspection

    OPERATION This section provides basic operating instructions, including how to start and stop the vehicle, driving tips and considerations when riding on different roads. Even if you have ridden other scooters, you must take the time to familiarize yourself with how the vehicle operates. Practice in a flat, wide area until you are familiar with the ATV.

  • Page 69: Inspection Items

    OPERATION PRE-RIDE INSPECTION ITEMS Project Explanation Page Brake system / Ensure correct operation 46~49 Lever stroke Brake Fluid 110~111 Ensure proper level Auxiliary brake Ensure correct operation Front suspension Check, lubricate if necessary Rear suspension 119~120 Check, lubricate if necessary Tires 113~114 Check status and air pressure...

  • Page 70: Basic Driving Guide

    OPERATION BASIC DRIVING GUIDE TRAIL ETIQUETTE Always practice good etiquette when driving. Allow a safe distance between your vehicle and other vehicles in the same area. Communicate with oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail to allow others to pass safely.

  • Page 71: Clutch/Belt Break-In

    OPERATION CLUTCH / BELT BREAK-IN Proper run-in of the clutch and driving belt will ensure longer service life and better performance. Run the run-in clutch and belt at low speeds for the recommended run-in time by only pulling light loads. Avoid violent acceleration and high speed running during run-in period.

  • Page 72: Park The Vehicle

    OPERATION PARKING THE VEHICLE Step on the foot brake and place the transmission in "P" gear. Press the engine start/stop switch to the " " position to stop the engine. Turn the key to the "OFF" position, and the key can be removed from the switch.

  • Page 73: Driving In Reverse

    OPERATION DRIVING IN REVERSE If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Do not use the override switch unless additional wheel speed is required for vehicle movement. Use the override with caution as rearward vehicle speed is greatly increased.

  • Page 74: Driving On Slippery Surfaces

    OPERATION DRIVING ON SLIPPERY SURFACES Whenever driving on slippery surfaces such as wet trails, loose gravel, or during freezing weather, follow these precautions: Do not operate on excessively rough, slippery or loose terrain. Slow down when entering slippery areas. Engage 4x4 before wheels begin to lose traction. NOTICE Severe damage to drivetrain may occur if 4x4 is engaged when wheels are still spinning.

  • Page 75: Driving Over Obstacles

    OPERATION CAUTION Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the Periodic Maintenance Chart. The following areas need special attention: engine oil, transmission oil, differential / gearcase oil and all grease fittings.

  • Page 76: Driving Uphill

    OPERATION When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs. Always have a passenger dismount before operating over an obstacle that could cause a fall from the vehicle or vehicle tip over.

  • Page 77: Driving Downhill

    OPERATION 25° 15° No passenger ： With passenger ： Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces. Keep both feet on the footrests. Shift body weight uphill. A passenger should also shift body weight uphill.

  • Page 78: Driving On A Sidehill

    OPERATION 25° 15° No passenger ： With passenger ： Always check the terrain carefully before descending a hill. Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral. Slow down. Never travel down a hill at high speed. Drive straight downhill.

  • Page 79: Parking On An Incline

    OPERATION Lean into the hill, transferring your upper body weight toward the hill while keeping your feet on the footrests. If the vehicle begins to tip, quickly turn the front wheel downhill, if possible, or dismount on the uphill side immediately! PARKING ON AN INCLINE Avoid parking on an incline if possible.

  • Page 80: Braking

    OPERATION BRAKING Release the throttle lever completely. (When the throttle lever is released completely and engine speed slows to near idle, the vehicle has no engine braking.) Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.

  • Page 81: Vehicle Break-In

    OPERATION VEHICLE BREAK-IN The engine needs a 300 km run-in period. During run-in: • Avoid full throttle operation. • Avoid pressing the throttle lever for more than 3/4 stroke. • Avoid continuous acceleration. The brake system needs 200 km run-in period. New brakes will not operate at their maximum efficiency until the run-in period is over.

  • Page 82: Load Limits & Guidelines

    OPERATION LOAD LIMITS  GUIDELINES The front and rear shelves of your vehicle are capable of carrying goods, and the towing device behind the vehicle can also carry the load. Any load carried by the vehicle will affect the vehicle's operation, stability and braking distance.

  • Page 83: Maximum Loading Capacity

    15 km/h when carrying load on a flat ground. When towing load, turning, climbing or descending over rough terrain must not exceed speed of 8 km/h. MAXIMUM LOADING CAPACITY Don’t go beyond the maximum loading capacity. Model AT5 S AT5 L Front rack 40 kg 40 kg Rear rack...

  • Page 84: Towing A Trailer

    OPERATION Make sure all cargo is secured before riding. Avoid riding on steep slopes when carrying cargo or pulling a trailer. Use low gear " L " when hauling heavy cargo. When handling cargo, operate the vehicle with caution. TOWING A TRAILER The towing device is a detachable part.
  • Page 85 OPERATION trailer ball pin shaft trailer ball bracket towing bracket bolt 2-M8×50 Nut M8 spring washer nut M20 trailer label bolt 4-M8×20 cotter pin bracket NOTICE The speed must be less than 15 km/h when towing. Use of improper hitch or exceeding maximum towing capacity may cause serious damage to your vehicle.

  • Page 86: Winch Operation

    OPERATION WINCH OPERATION If your vehicle is equipped with a winch, please read this manual before installation and understand and be familiar with the relevant safety precautions and operating instructions. WARNING The user must read and understand the operating instructions and warnings of this operation manual.
  • Page 87 OPERATION • The rope end cannot bear the full load, and the rope must rotate around the drum at least 5 laps. • Avoid pulling from extreme angles, as this will cause the rope to be rolled on one end of the barrel and damage the rope. •...
  • Page 88 OPERATION • Never disconnect the power supply when there is a load on the winch. • After the operation, please release the load immediately, and do not tighten the cable. • Always stay away from ropes, hooks and winches. • Check winches, ropes, hooks, and broken strands of worn wires regularly.
  • Page 89 OPERATION • The winch rope and the vehicle should be in a straight line. Too big an angle will change, the direction of the pulling force, thereby damaging the rope. • If severe noise or vibrations occur during the use of the winch, it must be stopped immediately.

  • Page 90: Maintenance, Storage And Transportation

    MAINTENANCE,STORAGE AND TRANSPORTATION MAINTENANCE, STORAGE AND TRANSPORTATION PERIODIC MAINTENANCE ..........86 MAINTENANCE CHART KEY .......... 87 LIFTING AND SUPPORTING THE VEHICLE ......91 AIR FILTER COVER ............92 FRONT MAINTENANCE COVER REMOVAL ....... 93 LUBRICATION ............. 94 ENGINE OIL .............. 95 OIL RECOMMENDATION ............
  • Page 91 MAINTENANCE,STORAGE AND TRANSPORTATION MAINTENANCE, STORAGE AND TRANSPORTATION AIR FILTER .............. 107 CVT AIR INTAKE FILTER ..........108 CVT INTAKE FILTER CHECK ..........108 BRAKE SYSTEM ............109 BRAKE FLUID..............110 FRONT BRAKE FLUID ............111 BRAKE PADS ..............111 TIRES ..............113 TIRE PRESSURE ..............
  • Page 92 MAINTENANCE,STORAGE AND TRANSPORTATION MAINTENANCE, STORAGE AND TRANSPORTATION BATTERY REMOVAL ............131 BATTERY INSTALLATION ..........132 BATTERY CHARGING ............133 EMERGENCY JUMP START ..........134 FUSES ..............135 FUSE BOX ............... 136 FUSE/RELAY DISTRIBUTION AND AMPERE RATING ..137 FUSE BOX REPLACEMENT ..........139 APPEARANCE CARE .............

  • Page 93: Periodic Maintenance

    MAINTENANCE, STORAGE AND TRANSPORTATION PERIODIC MAINTENANCE Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine parts available from your authorized dealer.

  • Page 94: Maintenance Chart Key

    MAINTENANCE, STORAGE AND TRANSPORTATION MAINTENANCE CHART MAINTENANCE CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles ► subjected to severe use. Have an authorized dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death.
  • Page 95 MAINTENANCE, STORAGE AND TRANSPORTATION PRE-RIDE INSPECTION MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM Remarks HOURS CALENDAR Steering Pre-ride Front suspension Pre-ride Rear suspension Pre-ride Visually inspect, test, or check components. Tires/ Wheels/ Pre-ride Make adjustments and/ fasteners or schedule repairs Brake fluid level Pre-ride when required Brake system...
  • Page 96 MAINTENANCE, STORAGE AND TRANSPORTATION BREAK-IN MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CALENDAR Break-in check: cycle key to pressurize fuel pump; check Fuel System 25 h lines and fittings for leaks and abrasion Break-in check: oil and filter Engine oil change 25 h 1000...
  • Page 97 MAINTENANCE, STORAGE AND TRANSPORTATION PERIODIC MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CALENDAR Oil lines and Inspect for leaks and loose ► 100 h 12 M 1600 fasteners fittings ► Front gearcase oil 100 h 12 M 1600 Change fluid;...

  • Page 98: Lifting And Supporting The Vehicle

    MAINTENANCE, STORAGE AND TRANSPORTATION LIFTING AND SUPPORTING THE VEHICLE Place the vehicle on a flat non slippery ground. Engage the 4WD mode. Ensure vehicle shift lever is set to PARK. When lifting the front or rear of the vehicle, place the jack under the centre of the front or rear frame in the position shown in the image：...

  • Page 99: Air Filter Cover

    MAINTENANCE, STORAGE AND TRANSPORTATION AIR FILTER COVER The engine oil filling port and spark plug are located under the air filter cover. Air filter cover Hexagon screws Remove the seat. Remove the two hex screws behind the air filter cover. Remove the air filter cover.

  • Page 100: Front Maintenance Cover Removal

    MAINTENANCE, STORAGE AND TRANSPORTATION FRONT MAINTENANCE COVER REMOVAL Coolant filler, fuse box, brake fluid cap, etc. are located under the service cover. To remove the front service cover, do the following: Remove the fasteners from the front rack and remove the quick- release front maintenance cover.

  • Page 101: Lubrication

    MAINTENANCE, STORAGE AND TRANSPORTATION LUBRICATION Check and lubricate all components at the intervals listed in the periodic maintenance chart. Items not listed in the chart should be lubricated in the general lubrication interval. The rocker arm wais lubricated at the factory and does not require additional lubrication.

  • Page 102: Engine Oil

    MAINTENANCE, STORAGE AND TRANSPORTATION ENGINE OIL Be sure to check and change the oil at the time required by the regular maintenance chart. Be sure to use recommended engine oil. The oil filter must be changed every time the oil is changed. Pay special attention to the oil level.

  • Page 103: Engine Oil Level Check

    MAINTENANCE, STORAGE AND TRANSPORTATION GASOLINE ENGINES USE THESE SAE VISCOSITY GRADES 20W-20, 20W-40, 20W-50 15W-40 10W-30, 10W-40 5W-30° ·MAY BE USED UP TO 38°(100°F) IN 4-CYLINDER AND 2.8L V-6 ENGINES 5W-20° OT USE F OR CO NTINUOU S HIGH SPEED DRIVIN G ·DO N C -30 TEMPERATURE RANGE YOU EXPECT BEFORE NEXT OIL CHANGE...
  • Page 104 MAINTENANCE, STORAGE AND TRANSPORTATION Oil dipstick Upper level Lower level After cleaning the oil dipstick, fully insert it again. If the oil level is near or below the lower level mark, remove the seat. Remove the oil fill cap from the front right crankcase cover and add the specified oil into the fill cap hole up to the upper level mark on the dipstick.

  • Page 105: Changing Engine Oil And Oil Filter

    MAINTENANCE, STORAGE AND TRANSPORTATION CHANGING ENGINE OIL AND OIL FILTER Have the engine oil changed by an authorized Segway Powersports service. This procedure requires certain mechanical skills, specialized tools (torque wrenches), and systems for handling the used fluids. When replacing oil, Segway Powesports service will also clean oil strainer and replace your oil filter.

  • Page 106: Oil Strainer Clean

    The oil filtration on this engine is a two-stage filtration system. The oil strainer (pre-filter) is designed to trap large foreign objects. Replace the oil according to the Maintenance Schedule. Also use Segway approved oil that is designed for 4-stroke engines. Bolt M6x25 (4x) Strainer cover...

  • Page 107: Adding Engine Oil

    MAINTENANCE, STORAGE AND TRANSPORTATION ADDING ENGINE OIL Upper level Lower level Oil fill hole The oil dipstick can be used to add oil. Pull out the oil dipstick. Add the appropriate amount of recommended engine oil. Do not overfill. The oil level should be between the upper and lower marks.

  • Page 108: Front/Rear Gearbox Oil

    If the front gearbox makes excessive noise during 4WD operation, please change the gearbox fluid. If the noise continues, please ask Segway Powersports dealers for vehicle inspection and service. Use recommended oil. The use of other oils may cause improper operation of parts.

  • Page 109: Cvt Drive Belt

    MAINTENANCE, STORAGE AND TRANSPORTATION CVT DRIVE BELT Check CVT drive belt in intervals specified in the maintenance chart. If CVT belt is damaged, it should be replaced. BELT REPLACEMENT/DEBRIS REMOVAL When replacing drive belt, remove debris from pipes and clutches. WARNING Failure to remove all debris when replacing belts may result in vehicle damage, loss of control and serious injury or death.

  • Page 110: Installing Drive Belt

    MAINTENANCE, STORAGE AND TRANSPORTATION 4. With the kit-out pin for driven pulley(special tool) against the driven wheel as shown in the figure of the hole, make the driven wheel open. WARNING Before removing the drive belt, CVT belt please note the direction of the marks on the drive belt (such marking as manufacturer name, arrow...

  • Page 111: Cvt Drying

    10 seconds. Allow the engine speed to remain at idle. Use the brakes. Shift the transmission to the lowest available range. Belt slip test. If the belt slips, repeat the process. If your vehicle needs service, visit Segway Powersports dealer.

  • Page 112: Coolant

    MAINTENANCE, STORAGE AND TRANSPORTATION COOLANT Control or maintain engine coolant levels through a recovery system. The recovery system components are the auxiliary tank, radiator, radiator pressure cap and connection hose. As the operating temperature of the coolant increases, the expanded (heated) excess coolant is forced out of the engine, through the pressure cap, and into the recovery bottle.

  • Page 113: Coolant Level Check/Add

    To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely emptied every five years to add a new coolant, which requires expertise and can be replaced by taking the vehicle to a Segway dealer.

  • Page 114: Air Filter

    MAINTENANCE, STORAGE AND TRANSPORTATION AIR FILTER The air filter element is a paper air filter type. Air filter needs to be cleaned or replaced after a period of use, as described in the periodic maintenance table. First remove the filter element to check. If air filter element is soaked with oil or serious dust, air filter element should not be cleaned, but directly replaced with a new air filter element.

  • Page 115: Cvt Air Intake Filter

    MAINTENANCE, STORAGE AND TRANSPORTATION Press and remove the air box cover clamp. Pull up the air filter cover. Take out the old air filter element. Clean the air filter element. Install a new filter element if necessary. Make sure the air filter is securely fixed. CVT AIR INTAKE FILTER The frequency of inspections and cleaning of the CVT air intake filter should be adjusted according to your riding conditions.

  • Page 116: Brake System

    Check the safety and surface condition of the disc. Use quality brake cleaner to clean any grease. Do not use spray lubricants or other petroleum-based products on brake components. If any damage (crack, excessive corrosion, warping) is found, ask Segway Powesports service for repair before operation.

  • Page 117: Brake Fluid

    MAINTENANCE, STORAGE AND TRANSPORTATION BRAKE FLUID Use only the recommended brake fluid: Brake fluid DOT4 No adjustment is required for the hydraulic braking system. Check the brake fluid level of the auxiliary braking system frequently. If the level is low, perform the following steps. The brake fluid reservoir is located below the front maintenance cover.

  • Page 118: Front Brake Fluid

    MAINTENANCE, STORAGE AND TRANSPORTATION NOTICE Brake fluid can damage plastic and painted surfaces and should be added with caution. If the brake fluid comes into contact with the skin or eyes, flush with plenty of water immediately. If you feel unwell, seek medical advice immediately. FRONT BRAKE FLUID Check whether the front brake fluid level is below the minimum brake fluid level mark on the right handlebar.
  • Page 119 MAINTENANCE, STORAGE AND TRANSPORTATION or equal to minimum thickness of 1.5 mm, the brake pads must be replaced. STANDARD 5 mm Brake pads thickness Minimum 1,5 mm STANDARD 5 mm Brake disc thickness Minimum 4 mm...

  • Page 120: Tires

    MAINTENANCE, STORAGE AND TRANSPORTATION TIRES TIRE PRESSURE Driving a vehicle with incorrect tire pressure may result in the following consequences: • Reduce fuel efficiency • Reduced riding comfort and shortened tire life • Safety reduction When checking tire pressure, follow the below instructions: Front Rear Recommended...

  • Page 121: Tread Depth Of Tire

    MAINTENANCE, STORAGE AND TRANSPORTATION TREAD DEPTH OF TIRE Observe the tire shoulder to find the Tread wear indicator "T.W.I". When the tire tread block wears to the wear limit mark, exchange the tire. Otherwise the tire can fail underway due to insufficient strength.

  • Page 122: Wheel Removal

    MAINTENANCE, STORAGE AND TRANSPORTATION WHEEL REMOVAL Torque to specification: Lug nuts: 70-80 Nm Torque Stop the engine. Put the shift lever in the "P" position. Lock the parking brake. Loosen the four hub mounting nuts, but do not remove them. Lift the side of the vehicle by placing a suitable bracket under the tripod frame.

  • Page 123: Tire Size

    MAINTENANCE, STORAGE AND TRANSPORTATION CAUTION Loose lug nuts may cause the wheel to fall off during operation which may cause an accident or rollover. Always ensure that all lug nuts are tightened to the required torque 70~80 Nm. Do not use lubricating oil or grease on wheel bolts or wheel nuts.

  • Page 124: Suspension Adjustment

    MAINTENANCE, STORAGE AND TRANSPORTATION SUSPENSION ADJUSTMENT There are different types of shock absorbers fitted in ATVs, depending configurations. Adjust shock absorber according the actual type fitted in your ATV. OIL SHOCK ABSORBER There are 5 spring preload positions, which are suitable for different loads or riding conditions.

  • Page 125: Adjustable Air Shock Absorber

    MAINTENANCE, STORAGE AND TRANSPORTATION ADJUSTABLE AIR SHOCK ABSORBER Compression damping adjustment knob • Turn the knob clockwise to increase compression damping, or counterclockwise to decrease compression damping. Rebound damping adjusting valve Use flat screwdriver to adjust the valve. • Turn in the "H" direction to increase rebound damping. •...

  • Page 126: Suspension Lubrication

    MAINTENANCE, STORAGE AND TRANSPORTATION SUSPENSION LUBRICATION Grease nipples are reserved for the rear suspension and stabilizer (sway bar) parts of the vehicle. These parts need to be often lubricated when the vehicle is operating. Add suitable grease and lubricate according to the intervals specified in the Maintenance chart to reduce wear of these parts and increase service life.

  • Page 127: Front / Rear Drive Shaft Axle Boots

    MAINTENANCE, STORAGE AND TRANSPORTATION FRONT / REAR DRIVE SHAFT AXLE BOOTS Check the front and rear drive shaft boots for cuts, cracks, damage or grease leaks. If so, contact your Segway dealer for a replacement.

  • Page 128: Led Lights

    Segway dealer for replacement headlight components. In the following cases, contact your Segway dealer for more information. It doesn’t mean it's malfunction if condensed water appears inside the headlamp lens temporarily. Examples are: •...

  • Page 129: High Beam Adjustment

    CAUTION Following pictures are for reference only. Your model may be slightly different. It is best to let Segway Powersports dealer to adjust if conditions permit. Place the vehicle on a horizontal floor with a headlight position of about 10 m from the wall.
  • Page 130 MAINTENANCE, STORAGE AND TRANSPORTATION Headlight beam adjustment up and down To raise the headlight beam, turn the headlight adjusting screw counterclockwise. To lower the headlight beam, turn the headlight speed adjustment screw clockwise. Light adjusting screw Left and right adjustment of the headlight beam Headlight beam can be adjusted slightly to the left or right.

  • Page 131: Spark Plug

    MAINTENANCE, STORAGE AND TRANSPORTATION SPARK PLUG Refer to the recommended spark plug type, clearance specifications and spark plug tightening torque: CAUTION Using non-recommended spark plugs can cause serious engine damage. Always use the recommended spark plugs or their equivalents. Type Spark Plug Gap Spark plug 0.6-0.8 mm...

  • Page 132: Spark Plug Inspection

    MAINTENANCE, STORAGE AND TRANSPORTATION SPARK PLUG INSPECTION Spark plug condition indicates a well running engine. Check or change the spark plugs with reference to the maintenance time of the periodic maintenance schedule. CAUTION Wear protective gloves when removing the spark plug for inspection.
  • Page 133 MAINTENANCE, STORAGE AND TRANSPORTATION The spark plug is located under the seat. Please refer to page 53 for removing the seat. Remove the ignition coil fixing bolts. Take out the ignition coil. The spark plug is located below the ignition coil. Use tool to turn the spark plug cap 1/4 and remove it from the spark plug.

  • Page 134: Spark Arrestor

    MAINTENANCE, STORAGE AND TRANSPORTATION SPARK ARRESTOR Spark arrestor prevents random sparks from entering other vehicles parts. The following warnings can cause serious injury or death if not followed. Regular maintenance can prevent carbon accumulation, whereas delayed maintenance will reduce engine performance.
  • Page 135 MAINTENANCE, STORAGE AND TRANSPORTATION The exhaust pipe must be cleaned of accumulated carbon deposits periodically as follows: Bolt M6 x 16 (3x) Spring washers (3x) Flat washers (3x) Spark arrestor Remove three M6x16 bolts, spring washers and flat washers. Start the engine and increase its speed about 20 times, and at the same time block the end of the muffler with a towel, and instantly generate the air pressure of the exhaust system.

  • Page 136: Battery

    MAINTENANCE, STORAGE AND TRANSPORTATION BATTERY This ATV is equipped with maintenance-free (MF) battery. The battery is filled with electrolyte in factory. Never pry the battery caps off or add any fluid to this battery. Due to natural discharge and leakage effects of some electrical equipment, the 12V battery will discharge gradually even when the vehicle is not in use.

  • Page 137: Electronic Power Steering（Eps

    After the key switch is turned to the "OFF" position, the EPS system will be turned off. If the EPS indicator light continues to light after the engine has started, it means that the EPS system has failed. Please contact your Segway Powersports dealer.

  • Page 138: Battery Removal

    MAINTENANCE, STORAGE AND TRANSPORTATION BATTERY REMOVAL The battery is located below the seat. Cut off the power before removing battery. Bolt M8x12 (2x) Battery holder Protective rubber sleeve Cable anchor bolt (x2) Cable anchor nuts (x2) Use a tool to remove the battery holder bolt M8×12. Remove the battery holder.

  • Page 139: Battery Installation

    MAINTENANCE, STORAGE AND TRANSPORTATION BATTERY INSTALLATION NOTICE To reduce the chance of sparks: Whenever removing the battery, disconnect the black (negative) cable first. When reinstalling the battery, install the black (negative) cable last. Clean battery terminals with a soft wire brush and contact cleaner, such as Maxima Electrical Contact / Brake Cleaner.

  • Page 140: Battery Charging

    MAINTENANCE, STORAGE AND TRANSPORTATION BATTERY CHARGING NOTICE When charging, hydrogen produced by the 12V battery is highly explosive gas. Please follow these precautions when charging: If charging the 12V battery still installed in the vehicle, be sure to disconnect the ground cable. Make sure the power switch on the charger is off when connecting and disconnecting the charger clamps to the 12V battery.

  • Page 141: Emergency Jump Start

    MAINTENANCE, STORAGE AND TRANSPORTATION EMERGENCY JUMP START Jump starting is not recommended. Its always better to charge the vehicle´s battery. If you have to jump-start your vehicle, make sure you follow this procedure: 2. Connect the clamp of the positive jumper cable to the special jumper starting terminal of the vehicle.

  • Page 142: Fuses

    MAINTENANCE, STORAGE AND TRANSPORTATION FUSES All circuits on the ATV have fuses to protect electrical equipment from damage caused by high current (short circuit or overload). If any of the electrical parts do not work, the fuse may have blown. If this happens, check and replace the fuse if necessary.

  • Page 143: Fuse Box

    MAINTENANCE, STORAGE AND TRANSPORTATION FUSE BOX The fuse box is located under the vehicle's front access cover. Remove the front rack, and then take off the maintenance cover, you can see the fuse box at the bottom, move the buckles on the left and right sides of the fuse box cover to the outside, release the buckles, and open the fuse box.

  • Page 144: Fuse/Relay Distribution And Ampere Rating

    MAINTENANCE, STORAGE AND TRANSPORTATION Normal fuse Blown fuse FUSE/RELAY DISTRIBUTION AND AMPERE RATING There is a fuse distribution label on the top of the fuse box cover. You can refer to the fuse power on the label to find a fuse of the same power for replacement.
  • Page 145 MAINTENANCE, STORAGE AND TRANSPORTATION No. Fuse/Relay Power No. Fuse/Relay Power MAIN SWITCH REMOTE POWER-ON RELAY 12V 20A 12V 20A HEAD LIGHTS AUXILIARY STARTER RELAY DASHBOARD/ IG1 RELAY 12V 20A ECU/OBD/T-BOX FUEL PUMP MAIN RELAY 12V 20A DAYTIME RUNNING LIGHT 12V-IG 12V 20A RELAY LIGHT/BRAKE/2-...

  • Page 146: Fuse Box Replacement

    MAINTENANCE, STORAGE AND TRANSPORTATION FUSE REPLACEMENT To prevent an accidental short circuit, turn the ignition switch to the (OFF) position and check or replace the fuse. To check or replace the circuit fuse, pull out the old fuse with a puller.

  • Page 147: Appearance Care

    MAINTENANCE, STORAGE AND TRANSPORTATION APPEARANCE  CARE VEHICLE WASHING High pressure washer can damage vehicle parts and remove paint and decals. Cover or plug the exhaust outlet prior to washing your Vehicle. Fill a bucket with water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles.

  • Page 148: Vehicle Storage

    MAINTENANCE, STORAGE AND TRANSPORTATION VEHICLE STORAGE When the vehicle is not used for a long time, it should be appropriately stored. The vehicle should be parked and cleaned. If there is no indoor storage, covered outdoor storage is recommended. TRANSPORTING THE ATV Follow these procedures when transporting the vehicle: Stop the engine.

  • Page 149: Specifications

    SPECIFICATIONS SPECIFICATIONS TECHNICAL PARAMETERS ..........143 VEHICLE IDENTIFICATION NUMBER - VIN ......147 VEHICLE IDENTIFICATION PLATE .......... 148...
  • Page 150 SPECIFICATIONS TECHNICAL PARAMETERS Model AT5 S AT5 L Length 2160mm 2300mm Width 1180mm 1180mm Height 1230mm 1350mm Wheel base 1300mm 1450mm Ground clearance 250mm Turning diameter 5900mm 6400mm Curb weight 372kg 389kg Front rack load 40kg Rear rack load 60kg...
  • Page 151 SPECIFICATIONS Model AT5 S AT5 L Starting system Electric start Lubrication system Wet Sump or higher Engine oil type SAE 10W-40 SN Engine oil capacity 2.2L Front axle gear oil type SAE 80W-90 GL-5 Quantity 190ml Rear axle gear oil SAE 80W-90 GL-5 140ml（non-differential）...
  • Page 152 SPECIFICATIONS Model AT5 S AT5 L Tire type Tubeless Front tire 25x8.00-12 Rear tire 25x10.00-12 Front tire pressure 48.3 kPa Rear tire pressure 48.3 kPa Front double disc brake, rear single disc Brake type brake (Brake shaft) / Front double disc brake, rear double...
  • Page 153 SPECIFICATIONS Model AT5 S AT5 L Low Beam 9.5 W High Beam 17 W 32000cd Headlamp Day Running Light 20 W Turn Signal 10 W Front Position Light 2.7 W Rear taillight - position 0.2 W ×2 light Rear taillight - Brake 2.9 W ×2...
  • Page 154 Record the Vehicle Identification Number (VIN) and engine serial number in the spaces provided for assistance when ordering spare parts from an authorized Segway Powersports dealer or for reference in case the vehicle is stolen. The Vehicle Identification Number is located on the frame under the seat.
  • Page 155 SPECIFICATIONS VEHICLE IDENTIFICATION PLATE The frame identification plate is located on the right rear wheel frame of the vehicle and displays basic vehicle information including the VIN number. The VIN number is required when the vehicle is activated for the first time.

  • Page 156: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT AND COVER PROBLEMS ........ 150 ENGINE DOESN’T TURN OVER ......... 152 ENGINE PINGS OR KNOCKS ..........152 ENGINE STOPS OR LOSES POWER ........153 ENGINE TURNS OVER, FAILS TO START ......153 ENGINE BACKFIRES ............154 ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES ..

  • Page 157: Drive Belt And Cover Problems

    TROUBLESHOOTING With all the challenges you can encounter on-road, there's chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride. DRIVE BELT AND COVER PROBLEMS Possible Cause Solution...
  • Page 158 Bel t sl i p p a g e fro m water or snow Remove the CVT cover and drain the ingestion into the CVT water from CVT. system Contact your Segway Powersports Clutch malfunction dealer for inspection of clutch components.

  • Page 159: Engine Doesn't Turn Over

    Possible Cause Solution Check for fouled plugs or foreign Poor engine material in fuel tank, fuel lines, or performance throttle. Contact your Segway Powersports dealer for service. Tripped circuit Reset the breaker. breaker Low battery voltage Charge the battery to 12.5 V.

  • Page 160: Engine Stops Or Loses Power

    ENGINE STOPS OR LOSES POWER Possible Cause Solution Clean radiator screen and core if Overheated engine equipped. Clean engine exterior. Visit your Segway Powersports dealer. ENGINE TURNS OVER, FAILS TO START Possible Cause Solution Out of fuel Refuel Clogged fuel valve...

  • Page 161: Engine Backfires

    Set gap to specs or replace plugs gap or heat range Old or non- Replace with new fuel recommended fuel Incorrectly installed Contact your Segway Powersports dealer spark plug wires Contact your Segway Powersports Incorrect ignition timing dealer Contact your Segway Powersports...

  • Page 162: Engine Runs Irregularly, Stalls Or Misfires

    Kinked or plugged fuel Inspect and replace vent line Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Contact your Segway Powersports Reverse speed limiter dealer malfunction Electronic throttle Contact your Segway Powersports control malfunction...

  • Page 163: Engine Stops Or Loses Power

    Overuse of choke plugs Fouled or defective Inspect, clean and/or replace spark spark plugs plugs Worn or defective Contact your Segway Powersports spark plug wires dealer Incorrect spark plug Set gap to specs or replace plugs gap or heat range Loose ignition...

  • Page 164: Diagnostic Codes Definitions

    TROUBLESHOOTING DIAGNOSTIC CODES DEFINITIONS Failure System Failure Description Code P0262 Cylinder 1 Injector Circuit High P0261 Cylinder 1 Injector Circuit Low P0201 Injector Circuit/Open – Cylinder 1 P0629 Fuel Pump "A” Control Circuit High P0628 Fuel Pump "A” Control Circuit Low P0627 Fuel Pump "A”...
  • Page 165 TROUBLESHOOTING P0501 Vehicle Speed Sensor "A” Range/Performance P0123 Throttle position sensor High Voltage P0122 Throttle position sensor Low Voltage O2 Sensor Heater Control Circuit High Bank 1 P0032 Sensor 1 O2 Sensor Heater Control Circuit Low Bank 1 P0031 Sensor 1 P0030 O2 Sensor Heater Control Circuit Bank 1 Sensor 1 P0132...
  • Page 166 TROUBLESHOOTING E0007 Abnormal output of secondary torque sensor The difference between main and secondary E0008 torques is too large The difference between the main torque before E0009 and after amplification is too large E0010 Electrical machinery unassisted E0011 Over electric current E0012 Abnormal busbar electric current CAN communication abnormal...

  • Page 167: Emission Control System

    WARRANTY EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS ........161 EXHAUST EMISSION CONTROL SYSTEM ....... 161 CRANKCASE EMISSION CONTROL SYSTEM ......161 NOISE CONTROL SYSTEM ..........161 DECLARATION OF DRIVER’S EXPOSURE TO NOISE LEVEL (SGW500F-A5) ..............162 DECLARATION OF VIBRATION DECLARATION (SGW500F-A5) .. 163 DECLARATION OF DRIVER’S EXPOSURE TO NOISE LEVEL (SGW500F-A6) ..............

  • Page 168: Source Of Exhaust Emissions

    EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS The combustion process produces carbon monoxide (CO), oxides of nitrogen (NO )and hydrocarbons (HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight.

  • Page 169: Sgw500F-A5

    1.2.2. Version(s): A, B 1.2.3. Commercial name(s) (if available): SEGWAY AT5, SEGWAY AT5 S, SEGWAY AT5 S STANDARD, SEGWAY AT5 S EPS STANDARD, SEGWAY AT5 S DELUXE, SEGWAY AT5 S PREMIUM 1.3. category, subcategory and speed index of the vehicle:...

  • Page 170: Declaration Of Vibration Declaration (Sgw500F-A5)

    1.2.3. commercial name(s) (if available): SEGWAY AT5, SEGWAY AT5 SEGWAY AT5 S STANDARD, SEGWAY AT5 S EPS STANDARD, SEGWAY AT5 S DELUXE, SEGWAY AT5 S PREMIUM 1.6. category, subcategory and speed index of the vehicle: Variant/Version: SGW500F-A5/A: T3a Variant/Version: SGW500F-A5/B: T3b...

  • Page 171: Sgw500F-A6

    1.2.2. Version(s): A, B 1.2.3. Commercial name(s) (if available): SEGWAY AT5, SEGWAY AT5 L, SEGWAY AT5 L STANDARD, SEGWAY AT5 L EPS STANDARD, SEGWAY AT5 L DELUXE, SEGWAY AT5 L PREMIUM 1.3. Category, subcategory and speed index of the vehicle:...

  • Page 172: Declaration Of Vibration (Sgw500F-A6)

    1.2.2. Version(s): A, B 1.2.3. Commercial name(s) (if available): SEGWAY AT5, SEGWAY AT5 L, SEGWAY AT5 L STANDARD, SEGWAY AT5 L EPS STANDARD, SEGWAY AT5 L DELUXE, SEGWAY AT5 L PREMIUM 1.6. Category, subcategory and speed index of the vehicle:...
  • Page 173 +420 378 21 21 21 info@segwaypowersports.cz www.segwaypowersports.cz Segway reserves the right to make any technical changes to the construction and design without prior notice. If in doubt, please contact your dealer, or Segway Powersports s.r.o directly. © Copyright Segway Powersports s.r.o. 2023 All information contained within this publication is based on the latest product information at the time of publication.

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