Page 1 WELCOME Thank you for buying this Segway, Segway OFF-road vehicles will bring you a new driving experience. For your driving safety, you must read this manual before riding. This manual contains a large number of safety instructions, operation instructions, maintenance instructions and safety warnings.
Page 2 If your vehicle needs any service and repair matters, please contact our dealer, our dealer will provide satisfactory service in a timely manner. Login on http://powersports.segway.com query the nearest Segway dealer or service locations.
Page 3: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS SAFETY INTRODUCTION SAFETY INTRODUCTION VEHICLE DEVICE VEHICLE DEVICE OPERATION OPERATION MAINTENANCE SPECIFICATIONS SPECIFICATIONS TROUBLESHOOTING TROUBLESHOOTING EMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEM WARRANTY WARRANTY...
Page 4 ◆ Failure to heed the warnings and safety precautions contained in this manual an result in severe injury or death. Your SEGWAY vehicle is not toy and can be hazardous operate .This vehicle handles differently than cars, trucks or the off-road vehicles .A collision...
Page 5 ◆ This vehicle is an ADULT VEHICLE ONLY .You MUST be at least age 16 and have a valid driver's license to operate this vehicle. ◆ Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.
Page 6 The meaning of these signs： WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Page 7: Safety Introduction
SAFETY INTRODUCTION SAFETY INTRODUCTION WARNING LABELS…………………………………………3 SPECIAL SAFETY MESSAGES…………………………10 IMPORTANT SAFETY INFORMATION……………14 Reading the manual…………………………………………14 Safe driving age……………………………………………15 Riding equipment……………………………………………16 Using alcohol or drugs……………………………………18 Vehicle modiﬁcation…………………………………………19 Passengers……………………………………………………20 Contact with exhaust……………………………………21 Fuel safety…………………………………………………………22...
Page 8 SAFETY INTRODUCTION Failure to follow the warnings and safety precautions in this manual may result in serious injury or death. It can be dangerous to operate an ATV that is not regulated and is driven differently from other vehicles, such as motorcycles and automobiles.
Page 9: Warning Labels
If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions on the vehicle. If any label becomes illegible or comes off, contact Segway Powersports to obtain a replacement.
Page 10 SAFETY INTRODUCTION Variant/Version: SGW570F-A3 Variant/Version: SGW570F-A3...
Page 11 SAFETY INTRODUCTION Variant/Version: SGW570F-A6 Variant/Version: SGW570F-A6...
Page 12 SAFETY INTRODUCTION...
Page 13 SAFETY INTRODUCTION...
Page 14 SAFETY INTRODUCTION...
Page 15 SAFETY INTRODUCTION...
Page 16: Special Safety Messages
SAFETY INTRODUCTION SPECIAL SAFETY MESSAGES SEVERE INJURY OR DEATH can result if you do not follow these instructions: ◆ The minimum recommended driving age for this vehicle is 16 years. ◆ Never operate this vehicle without wearing an approve motorcycle helmet that fits properly. You should also wear eye protection (goggle or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants.
Page 17 SAFETY INTRODUCTION you will not be able to see far enough ahead of you. Never go over the top of a hill at speed if you cannot see what is on other side. ◆ Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation.
Page 18 SAFETY INTRODUCTION braking to help you go slowly. If necessary, use the brakes gradually to help you go slowly. ◆ Never operate the vehicle on hills that are too steep for it or for your abilities. Go straight up and down hills where possible.
Page 19 SAFETY INTRODUCTION Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking. ◆ Brake discs can be over-heated after continuous braking. Allow brake disc to cool before serving. ◆ Risks related to contact with hot surfaces, including residual risks such as filling of oil or coolant hot engines or transmissions.
Page 20: Important Safety Information
SAFETY INTRODUCTION IMPORTANT SAFETY INFORMATION Reading the manual WARNING Driving an ATV improperly increases the risk of accidents. The driver must know how to drive the vehicle correctly in different situations and on different terrain. Before driving the vehicle, all drivers must complete the required driving safety training.
Page 21: Safe Driving Age
SAFETY INTRODUCTION Safe driving age WARNING The minimum recommended driving age for this vehicle is 16 years. Children under the age of 16 must not drive this vehicle. Not to drive the vehicle without proper driving training; Training courses are required. Please ensure that each driver has read this manual and all product labels and has completed a safety training course for anyone who is not allowed to drive the vehicle.
Page 22: Riding Equipment
SAFETY INTRODUCTION Riding equipment WARNING For your safety, we strongly recommend that you always wear an approved motorcycle, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible,wearing proper gear can reduce the chance of injury when you ride.
Page 23 SAFETY INTRODUCTION WARNING Driving ATV after drinking or taking drugs may adversely affect a driver's judgment, reaction time, balance, and feelings. Do not drink alcohol or take drugs before or during driving.
Page 24: Using Alcohol Or Drugs
SAFETY INTRODUCTION Using alcohol or drugs WARNING Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating this vehicle.
Page 25: Vehicle Modification
SAFETY INTRODUCTION Vehicle modiﬁcation WARNING We strongly recommend that consumers do not attempt to increase vehicle speed or use any equipment that increases the power of the vehicle. If any equipment is added to the vehicle, or if any modifications are made to the vehicle to increase the vehicle speed or power, the all-terrain vehicle warranty is terminated.
Page 26: Passengers
Picking up passengers severely reduces a driver's ability to balance and control ATVs, which can lead to accidents or rollovers. Driving ATV should not exceed the number of passengers required by the vehicle. SGW570F-A3 SGW570F-A6 Never carry passengers Rated capacity: 1 person...
Page 27: Contact With Exhaust
SAFETY INTRODUCTION Contact with exhaust WARNING Engine exhaust is toxic and can cause loss of consciousness or death in a short time. Do not start or run a motor in a closed space. The engine exhaust of this product contains chemicals that cause cancer, birth defects or other reproductive damage, and you can only drive it outside the room or in a well-ventilated place...
Page 28: Fuel Safety
SAFETY INTRODUCTION Fuel safety WARNING Gasoline is very ﬂ ammable under certain conditions ◆ You must be extremely careful when dealing with gasoline. ◆ When refueling, the engine must be shut off and must be done outdoors or in a well-ventilated area. ◆...
Page 29: Vehicle Device
VEHICLE DEVICE VEHICLE DEVICE VEHICLE ACTIVATION…………………………………25 Vehicle unlocked…………………………………………27 APP FUNCTION……………………………………………28 PARTS AND CONTROL…………………………………29 Parts localization…………………………………………29 Handlebar switch…………………………………………30 Ignition lock…………………………………………………31 Engine start/stop switch……………………………32 The headlight switch……………………………………33 Left right steering switch……………………………34 Emergency switch………………………………………35 Force-multiplier switch…………………………………36 Winch switch………………………………………………37 Toggle switch for Two-wheel drive or Four-wheel drive…………………………………38 Accelerator…………………………………………………40 Standby power output seat……………………………41...
Page 30 VEHICLE DEVICE VEHICLE DEVICE Parking brake………………………………………………43 Parking brake lever free clearance………………44 Foot brake……………………………………………………45 Auxiliary brake……………………………………………47 Fuel tank cap………………………………………………48 Storage box…………………………………………………49 INSTRUMENT PARTS…………………………………50 Instrument indicator light/warning light…………51 Instrument information display area……………54 Diagnostic displays code definitions………………57 Screen Function Setting………………………………63 HANDLEBAR ADJUSTMENT…………………………64...
Page 31: Vehicle Activation
The new vehicle must be activated on the APP for the first time if equipped with vehicle DTS, otherwise the engine will not start. IOS mobile phone search “Segway powersports” to download application from “APP STORE” ，Android mobile phone first download "Google play", and then search “Segway powersports”...
Page 32 VEHICLE DEVICE The vehicle identification code may not be scanned due to the influence of light. You can try to enter the VIN code manually. The vehicle VIN code is either on the vehicle frame (see Page 171) or on the vehicle nameplate (see Page 172).
Page 33: Vehicle Unlocked
VEHICLE DEVICE Unlock Vehicle There are three ways to unlock a vehicle: 1. Mechanical key (preferred). 2. APP remote unlock vehicle APP Remote Unlock is based on 4G network. As long as the area covered by the network, you can use the remote unlock function in the APP to power the vehicle.
Page 34: App Function
VEHICLE DEVICE APP FUNCTION This app is a program designed for users who have the Segway vehicle. Main features: driving control analysis, vehicle data analysis... Detail information pls see APP User Manual.
Page 35: Parts And Control
VEHICLE DEVICE PARTS AND CONTROL Parts localization Shift Level Engine Cushion Rear Absorber Backrest Front Absorber Handlebar Switch Fuel ﬁ ller...
Page 36: Handlebar Switch
VEHICLE DEVICE Handlebar switch Headlight Switch Engine Start Switch Steering Switch Engine Stop Switch Emergency Switch Horn Switch 2/4 WD Switch Accelerator Winch Switch Ignition Lock...
Page 37: Ignition Lock
VEHICLE DEVICE Ignition lock Steering Lock Power On Power Off The ignition lock is located in the central zone of the handlebars。 Turn the key to position “ LOCK ”: Lock the rotation direction of the vehicle, so that the vehicle direction in a fixed position.
Page 38: Engine Start/Stop Switch
VEHICLE DEVICE Engine start/stop switch Engine start button (Green) Engine stop button (Red) Vehicle launch 1. Tighten the foot brake; Turn the ignition key into " ON " position.(see page 31) 2. press the engine start button (green), the engine start; The vehicle stop Press the engine stop button (red) to stop the engine.
Page 39: The Headlight Switch
VEHICLE DEVICE The headlight switch This switch is a light switch. The corresponding position corresponds to different light modes. High beam mode Turn on the vehicle high beam mode and the " " sign on the instrument will be lit; Low beam mode Turn on the vehicle low beam in the mode of low beam；...
Page 40: Left Right Steering Switch
VEHICLE DEVICE Left right steering switch Switch Slide to the left, left turn signal on. At this point, the " " chart of the meter is brightly punctuated. Switch slides to the right, right turn signal on. At this point, the " "...
Page 41: Emergency Switch
VEHICLE DEVICE Emergency switch Use this switch in case of emergency, press the switch to start, and press stop again.The vehicle position light flashes when the emergency switch is on. ◆ Temporary parking of vehicles; ◆ Failure of the vehicle; ◆...
Page 42: Force-Multiplier Switch
VEHICLE DEVICE Force-multiplier switch When the vehicle on 4WD（instrument shows 4WD symbol “ ”, for details see page 39）or 4WD locked (instrument shows 4WD locked symbol “ ”, for details see page 39), If the vehicle is underpowered due to muddy conditions, mountainous conditions and vehicle in troubles, you can keep holding press this switch, the vehicle will lift the speed limit and enhance the power, it maybe help you out of...
Page 43: Winch Switch
VEHICLE DEVICE Winch switch OUT：Release the winch wire rope IN：Retract the winch wire rope Winch is used to drag and drop the load, understand the correct use of capstan steps and methods, pay attention to the use of safety matters, please refer to the winch instructions and matters needing attention（see page 91）...
Page 44: Toggle Switch For Two-Wheel Drive Or
VEHICLE DEVICE Toggle switch for Two-wheel drive or Four-wheel drive Instrument Instrument Mode Mode Definition of mode state Definition of mode state operation operation lcon lcon Real axle differential When the two-four-wheel drive switch is in the two-wheel drive state, the whole vehicle is only Blue button Blue button 2 x 4...
Page 45 VEHICLE DEVICE When the two-four-wheel drive switch (4-wheel drive switch) is pressed, the four-wheel drive lock symbol " " is displayed on the instrument. At this time, the four-wheel drive lock is working in Blue button Blue button 4×4 the state of 4-wheel drive lock. The front wheel pressed，...
Page 46: Accelerator
VEHICLE DEVICE Accelerator Accelerator control engine speed, to increase the engine speed, use your thumb to press the Accelerator, to reduce the engine speed, release the Accelerator pressure, when you release the thumb, the engine back to idle. Accelerator WARNING Check whether the accelerator is normal before driving.
Page 47: Standby Power Output Seat
VEHICLE DEVICE Standby power output seat Power sockets are available for 12V accessories with operating current less than 10A . The vehicle is equipped with two 12VDC ports. Output power: 12V Left: USB port Right: Cigarette lighter Open the lid Service conditions of power sockets: Place the ignition key in "...
Page 48: Shift Institutions
VEHICLE DEVICE Shift institutions Different operation modes correspond to different gear. After selecting the gear, check the indicator light on the instrument panel to ensure that the gear has been switched to the desired position. See the table below for the tap position description: Low speed High speed...
Page 49: Parking Brake
VEHICLE DEVICE Parking brake The parking brake is on the left-hand handle. Parking brake lever Parking brake lock Using parking brake: Place the shifter in "P" and squeeze the parking brake lever and hold; Press the parking brake lock downward. After hearing the "click"...
Page 50: Parking Brake Lever Free Clearance
MAINTENANCE Parking brake lever free clearance Parking Brake Checking 1. Hold the parking brake lever firmly, extrude and release, repeat several times, and the parking brake lever shall not be stuck. 2. Measure the distance the parking brake lever moves before the brake is maintained.
Page 51: Foot Brake
VEHICLE DEVICE Foot brake The foot brake is the main brake system of the vehicle. The main brake is located on the right foot plate of the vehicle. When the vehicle needs to slow down or stop, step on the foot brake slowly.
Page 52 VEHICLE DEVICE Foot brake lever adjustment The foot brake lever adjusting nut is located at the bottom of the vehicle near the foot brake lever. The stroke height of the foot brake lever can be adjusted by twisting the foot brake lever nut.
Page 53: Auxiliary Brake
VEHICLE DEVICE Auxiliary brake Auxiliary braking system refers to the backup device used as the main braking system. If the main brake system fails, use the auxiliary foot brake. The auxiliary brakes are located on your right handle. use the auxiliary brakes to brake the front wheels of the vehicle. If the rear wheels slide while using the auxiliary brakes, the brake lever pressure is reduced to prevent the rear wheels from slipping while braking.
Page 54: Fuel Tank Cap
VEHICLE DEVICE Fuel tank cap WARNING Always fill the fuel type specified by the vehicle; Do not smoke when filling the vehicle with fuel or it may ignite the fuel and cause a fire disaster. Do not touch other persons or objects with static electricity, which may cause static electricity to build up and ignite the fuel.
Page 55: Storage Box
VEHICLE DEVICE Storage box The vehicle is equipped with three lockers. Front storage box Under the middle of the front handle of the vehicle, lift the glove compartment cover upward. The glove compartment is below. Intermediate storage box Under the cushion, the cushion removal operation is shown in page 108.
Page 56: Instrument Parts
VEHICLE DEVICE INSTRUMENT PARTS The instrument provides the operator with the vehicle running parameter information, and the driver should understand the meaning of various indicators, warning lights and display content information on the instrument table, so as to timely understand the vehicle status. NOTICE The combination meter may be damaged by using a high pressure cleaner.
Page 57: Instrument Indicator Light/Warning Light
VEHICLE DEVICE Instrument indicator light/warning light Indicator lights and warning lights on the instrument indicate the status of the vehicle's systems. The figure below shows all the lights and warning lights to illustrate.
Page 58 VEHICLE DEVICE Indicator light/warning indication Item Legend Functional speciﬁ cations This light is lit when the left turn 1 Turn Left signal is turned on This lamp illuminates when the 2 High Beam headlamp switch is set to high beam. The front light, tail light, license 3 Position plate light and instrument panel...
Page 59 VEHICLE DEVICE This light is lit when the right 8 Turn right turn signal is turned on This light is on when the gear 9 Neutral shifter is in neutral (green) This light is on after parking 10 Parking brake is applied Indicates a failure in the following system:：...
Page 60: Instrument Information Display Area
VEHICLE DEVICE Instrument information display area Graphic Meaning Functional speciﬁ cations Time Display current time The icon will light on when the APP Bluetooth Bluetooth power is used When power the ATV the APP in the Remote access to electricity mobile phone, and the light will be on Logo This sign lights up after power on...
Page 61 VEHICLE DEVICE Display the correctly gear L -Low speed H -High speed Gear display R -Reverse P -Parking Engine speed Display actual engine speed Four-wheel drive See page38-39 See page38-39 full differential lock Displays current coolant Coolant temperature temperature H -High temperature indicator C -Low temperature Displays the current voltage of the...
Page 62 VEHICLE DEVICE Engine running Display engine running time time Displays the total mileage Total mileage accumulated by the vehicle EPS mode was set in the APP and the preferred mode of the rider was selected: EPS On M -Normal mode, power normal H -Comfort mode, power light L -Motion mode, booster weight Displays the current amount of...
Page 63: Diagnostic Displays Code Definitions
VEHICLE DEVICE Diagnostic displays code deﬁ nitions This area displays the code information of electrical components, circuits issues of the vehicle in case of failure or abnormality, please contact your dealer for any abnormalities or problems with this type of vehicle. Fault code display area Failure Failure Description...
Page 64 VEHICLE DEVICE Intake Air Temperature Sensor 1 Circuit Intake Air Temperature Sensor 1 Circuit P0112 P0112 High High P0113 P0113 Intake Air Temperature Sensor 1 Circuit Low Intake Air Temperature Sensor 1 Circuit Low Engine Coolant Temperature Sensor 1 Engine Coolant Temperature Sensor 1 P0117 P0117 Circuit High...
Page 65 VEHICLE DEVICE P0201 P0201 Injector Circuit/Open – Cylinder 1 Injector Circuit/Open – Cylinder 1 P0629 P0629 Fuel Pump “A” Control Circuit High Fuel Pump “A” Control Circuit High P0628 P0628 Fuel Pump “A” Control Circuit Low Fuel Pump “A” Control Circuit Low P0627 P0627 Fuel Pump “A”...
Page 66 VEHICLE DEVICE E0001 E0001 No midpoint of torque is written No midpoint of torque is written E0002 E0002 No end point of rotor angle is written No end point of rotor angle is written E0003 E0003 Memory read write failure Memory read write failure E0004 E0004 The main torque sensor is disconnected...
Page 67 VEHICLE DEVICE ritten E0018 E0018 Abnormal C phase electric current Abnormal C phase electric current is written E0019 E0019 Steering wheel Angle small gear abnormal Steering wheel Angle small gear abnormal E0020 E0020 Steering wheel Angle middle gear abnormal Steering wheel Angle middle gear abnormal E0021 E0021 Steering wheel Angle jumps...
Page 68 VEHICLE DEVICE A0006 A0006 Voltage of ABS module is too low Voltage of ABS module is too low A0007 A0007 Vehicle speed single failure Vehicle speed single failure A0008 A0008 CAN single failure CAN single failure...
Page 69: Screen Function Setting
VEHICLE DEVICE Screen function setting MODE SELECT MODE button Press "MODE" button: Set the backlight level within 5 levels, from dark to bright. Press "SELECT" button: Change the units (MPH or KPH); Press and hold "SELECT" key: Clear the single trip mileage; Press and hold "MODE"...
Page 70: Handlebar Adjustment
MAINTENANCE HANDLEBAR ADJUSTMENT The handlebars can be adjusted to suit the rider's angle. WARNING Improper adjustment of the handles or improper torque of tightening bolts can result in limited or loose of handler steering, loss of control can result in severe injury or death. Always follow the adjustment procedure, or check out the services at your dealer.
Page 71: Operation
OPERATION OPERATION BASIC DRVING GUIDE……………………………………67 Trail etiquette …………………………………………………67 Know your riding area/tread lightly………………………68 Vehicle Run–in-period……………………………………68 Brake system run-in………………………………………68 Clutch/belt……………………………………………………69 New operator driving procedures ……………………69 Starting the vehicle…………………………………………70 Park the Vehicle………………………………………………70 Turning the vehicle …………………………………………70 Driving in reverse………………………………………………71 Turning around on a hill (k-turn) ………………………72 Driving on slippery surfaces……………………………73 Driving through water………………………………………74 Driving over obstacles………………………………………75...
Page 72 OPERATION OPERATION Parking on an incline ………………………………………80 Braking ………… ………………………………………………81 Parking the vehicle …………………………………………81 Break-in guidelines…………………………………………82 PRE-RIDE INSPECTION…………………………………83 Inspection Items……………………………………………83 LOAD LIMITS & GUIDELINES…………………………85 Maximum loading capacity………………………………87 Loading Guidelines…………………………………………88 Trailer……………………………………………………………89 WINCH OPERATION………………………………………91...
Page 73: Basic Drving Guide
OPERATION This section provides basic operating instructions, including how to start and stop the vehicle, driving skills and precautions when driving on different roadways. Even if you've ridden other ATVs, you must take time to familiarize yourself with how the vehicle operates. Practice in ﬂat and wide areas until you are familiar with this all- terrain vehicle.
Page 74: Know Your Riding Area/Tread Lightly
OPERATION Know your riding area/tread lightly Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your dealer, a local riding club, or local officials.
Page 75: Clutch/Belt
OPERATION Clutch/belt Proper run-in of the clutch and driving belt will ensure longer service life and better performance. Run the run-in clutch and belt at low speeds for the recommended run- in time, only pulling light loads. Avoid violent acceleration and high-speed running during run-in.
Page 76: Starting The Vehicle
OPERATION Starting the vehicle 1. Step forcefully on the foot brake. 2. Turn the ignition switch key to the " ON " position (P. 31). 3. Press the engine start button (green) to start the engine; (P. 32) 4. The vehicle is started. Park the vehicle Step on the foot brake and set the shifter to the "P"...
Page 77: Driving In Reverse
OPERATION technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. The same leaning technique should be used for turning in reverse. 5. Practice making turns at slow speeds before attempting to turn at faster speeds. WARNING Turning improperly can result in vehicle overturn.
Page 78: Turning Around On A Hill (K-Turn)
OPERATION Turning around on a hill (k-turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K- turn to turn around. 1. Stop and lock the parking brake while keeping body weight uphill. 2.
Page 79: Driving On Slippery Surfaces
OPERATION speed with the brake lever, until the vehicle is on more level ground. Driving on slippery surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain.
Page 80: Driving Through Water
OPERATION Driving through water Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests. Follow these procedures when operating through water: CAUTION Major engine damage can result if the vehicle is not thoroughly inspected after operation in water.
Page 81: Driving Over Obstacles
OPERATION 1. Determine water depths and current before entering water. 2. Choose a crossing where both banks have gradual inclines. 3. Avoid operating through deep or fast-ﬂ owing water. 4. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.
Page 82: Driving Uphill
OPERATION Follow these precautions when operating over obstacles: 1. Before operating in a new area, check for obstacles. 2. Watch out for bumps, potholes and other obstacles in the terrain. 3. When you approach any obstacle, reduce your speed and be prepared to stop. 4.
Page 83 OPERATION Maximum incline is: 25° 15° No passenger： With passenger： 4. Always check the terrain carefully before ascending any hill. 5. Never climb hills with excessively slippery or loose surfaces. 6. Keep both feet on the footrests. 7. Shift body weight uphill. A passenger should also shift body weight uphill.
Page 84: Driving Downhill
OPERATION Driving downhill When driving downhill, follow these precautions: 1. Always move the 4X4 switch to 4WD 4X4 (if equipped) before ascending or descending a hill. Never operate in TURF mode while operating on a hill or other irregular terrain. 2.
Page 85: Driving On A Sidehill
OPERATION 6. Drive straight downhill. Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. 7. Shift body weight uphill. A passenger should also shift body weight uphill. 8. Apply the brakes slightly to aid in slowing. Applying the brakes too firmly may cause the rear wheels to lock, which could result in loss of control.
Page 86: Parking On An Incline
OPERATION If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2. Avoid crossing the side of a steep hill. 3. Lean into the hill, transferring your upper body weight toward the hill while keeping your feet on the footrests. 4.
Page 87: Braking
OPERATION Braking 1. Release the throttle pedal completely. (When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.) 2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.
Page 88: Break-In Guidelines
OPERATION pilot lights. 2. Place the transmission in PARK. 3. Turn the engine off. 4. Engage the parking brake (if equipped). 5. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle. 6. Remove the ignition key to prevent unauthorized use. Break-in Guidelines The engine needs 10 working hours or a 300km run-in period.
Page 89: Pre-Ride Inspection
OPERATION PRE-RIDE INSPECTION Perform a pre-ride inspection before each ride to detect any potential problem that could occur during operation. The pre-ride inspection can help you monitor component wear and deterioration before they become a problem. Correct any problem that you discover to reduce the risk of a breakdown or crash.
Page 90 OPERATION Check, ensure fasteners Wheel/Fasteners P133 airtightness Fuel oil Ensure proper level Cooling liquid level Ensure proper level P125 Indicator light Ensure display status Switch Ensure operation Engine oﬀ switch Ensure correct operation Headlamp Check operation Brake light /taillight Check operation Wear approved helmets, Riding equipment care and protective...
Page 91: Load Limits & Guidelines
OPERATION LOAD LIMITS & GUIDELINES The front and rear shelves of your vehicle are capable of carrying goods, and the towing device behind the vehicle can also carry the load. Any load carried by the vehicle will affect the vehicle's operation, stability and braking distance.
Page 92 OPERATION WARNING ◆ Fix all goods before operation. Unstable cargo can create unstable driving conditions, which can cause the vehicle to lose control. ◆ Heavy loading causes braking and control problems. Take extra care when using the brakes of a loaded vehicle.
Page 93: Maximum Loading Capacity
OPERATION Maximum loading capacity Don’t over the maximum loading capacity。 Vehicle Model SGW570F-A3 SGW570F-A6 Front Shelf Front Shelf 40KG 40KG 40KG 40KG Rear Shelf Rear Shelf 60KG 60KG 60KG 60KG Horizontal Horizontal 300KG 300KG 350KG 350KG Maximum Maximum traction traction...
Page 94: Loading Guidelines
OPERATION Loading guidelines When transporting cargos, please follow below instructions: 1. Do not exceed the weight specified in the warning label and this manual.。 2. Never ride with a passenger on the front or rear cargo racks. 3. Always load the goods on the shelf as far forward as possible.
Page 95: Trailer
OPERATION Trailer The towing device is a detachable part. It can be removed from the ATV if you are not using a trailer. If you need to tow a load, pls be remained that the towing weight does not include the towing device. ◆...
Page 96 OPERATION Frame Frame towing towing bracket bracket Nut M8 bolt bolt 2-M8 2-M8 × bolt bolt 2-M8 2-M8 × pin shaft shaft 13 13 55R-01 55R-01 4703 4703 trailer trailer ball ball bolt bolt 2-M8 2-M8 × cotter cotter pin pin bracket bracket trailer...
Page 97: Winch Operation
OPERATION WINCH OPERATION If your vehicle is equipped with a winch, please read this manual before installation and use to understand and be familiar with the relevant safety precautions and operating instructions. WARNING The user must read and understand the operating instructions and warnings of this operation manual.
Page 98 OPERATION more than one minute or close to the rated load. If the winch motor feels very hot, stop winch and let it cool for a few minutes. ◆ The rope end cannot bear the full load, and the rope must rotate around the drum at least 5 laps.
Page 99 OPERATION ◆ Do not move the winch to assist in hauling heavy objects, It is easy to overload and cause damage to the wire rope. ◆ Pay attention to the dangerous area, stay away from the dangerous area during the operation, the dangerous area is The area of winch drum, fairlead, wire rope, pulley block, hook and motor.
Page 100 OPERATION ◆ Always stay away from ropes, hooks and winches. ◆ Check winches, ropes, hooks, and broken strands of worn wires regularly. When handling the steel wire rope, please wear thick leather gloves. Do not let the steel wire rope slip over your hands. Check the steel rope before use.
Page 101 OPERATION battery is charging; ◆ When the winch is working, the current is large, so you must start the vehicle and step on the accelerator lightly to avoid damage to the battery; ◆ The winch rope and the vehicle should be in a straight line.
Page 102 OPERATION WARNING Always use the tow rope to pull the hook, Do not hold the hook with your hands. This is not only important when winding the wire rope, but also when removing the wire rope from the winch under power.
Page 103: Maintenance
MAINTENANCE REGULAR MAINTENANCE…………………………… 101 PERIODIC MAINTENANCE TABLE………………… 102 LUBRICATING OIL………………………………………… 107 SEAT CUSHION REMOVE……………………………… 108 TANK COVER…………………………………………………109 REMOVE FRONT PANEL REPAIR COVER………………………………… 110 REMOVE LOWER COVER OF INSTRUMENT…… 111 ENGINE OIL MAINTENANCE PROGRAM……… 112 Oil recommendation……………………………………… 113 Engine oil level check…………………………………… 114 Changing engine oil and filter……………………………...
Page 104 MAINTENANCE Front brake fluid……………………………………………129 Brake component…………………………………………130 TIRE………………………………………………………………131 Tire pressure………………………………………………131 Tread depth of tire…………………………………………132 Replace the tires……………………………………………133 Wheel component removal……………………………133 Tire replacement ……………………………………………135 SHOCK ABSORBER ADJUSTMENT…………………136 Oil shock absorber…………………………………………136 Adjustable shock absorber………………………………137 SUSPENSION DRIVE LUBRICATION………………139 DRVETRAIN BOOTS………………………………………140 AIR FILTER…………………………………………………141 LAMP……………………………………………………………143 Change the headlight……………………………………143 Replace taillight/rear turn light………………………146 High beam adjustment……………………………………147 SPARK PLUG…………………………………………………150...
Page 105 MAINTENANCE SPARK ARRESTER…………………………………………153 BATTERY………………………………………………………155 Battery disassembly………………………………………156 Battery charging……………………………………………157 Battery installation…………………………………………159 FUSE……………………………………………………………160 Fuse box…………………………………………………………161 Fuse/relay distribution and rated amperage……162 Fuse box replacement……………………………………165 APPEARANCE CARE………………………………………166 Cleaning vehicles……………………………………………167 Vehicle storage………………………………………………167...
Page 106 MAINTENANCE WARNING Failure to perform the maintenance instructions and precautions correctly will result in serious injury or death. Please follow the steps and precautions in this manual. Proper maintenance is essential for safe operation. To help you properly maintain your vehicle, this part of this manual provides a maintenance plan.
Page 107: Regular Maintenance
MAINTENANCE REGULAR MAINTENANCE Any qualified repair shop can maintain, replace or repair the emission control device or system on your vehicle. Authorized dealers can perform any services that may be required for your vehicle. Parts are also recommended for emissions-related services, but equivalent parts can be used.
Page 108: Periodic Maintenance Table
MAINTENANCE PERIODIC MAINTENANCE TABLE Careful periodic maintenance will help keep your vehicle in Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the and lubrication of important components are explained in the periodic maintenance chart.
Page 109 MAINTENANCE MAINTENANCE CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles ► subjected to severe use. Have an authorized dealer or other qualiﬁ ed person perform these services. WARNING WARNING Improperly performing the procedures marked with a D could result Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death.
Page 110 MAINTENANCE Perform all services at whichever maintenance interval is reached ﬁ rst. Record maintenance and service in the Maintenance Log. MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CALENDAR （KM） Steering Pre-Ride Front suspension Pre-Ride Visually inspect, test, Rear suspension Pre-Ride or check components.
Page 111 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CALENDAR （KM） ► Brake pad wear 10 H Monthly 100 (160) Inspect periodically Battery 20 H Monthly 200 (320) Check terminals; clean; test Inspect; cycle key to pressurize Monthly Fuel System 20 H fuel pump;...
Page 112 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CALENDAR MILES （KM） Radiator Inspect; clean external ► 100 H 12 M 1000 (1600) (if applicable) surfaces Cooling hoses ► 100 H 12 M 1000 (1600) Inspect for leaks (if applicable) ►...
Page 113: Lubricating Oil
MAINTENANCE LUBRICATING OIL Check and lubricate all components at the intervals listed in the periodic maintenance chart. Items not listed in the chart should be lubricated in the general lubrication interval. The rocker arm is lubricated at the factory and does not require additional lubrication.
Page 114: Seat Cushion Remove
MAINTENANCE SEAT CUSHION REMOVE Cushions seat hook 1. Hook the seat hook with your fingers and move upward; 2. Lift the seat cushion upward after it bounces off; 3. Take a seat cushion.
Page 115: Tank Cover
MAINTENANCE TANK COVER Tank cover Expansion screws Hexagon screw 1. First remove the seat (see page 108); 2. Remove the two expansion screws in front of the tank cover with tools; 3. Remove the two hexagon screws behind the tank cover; 4.
Page 116: Cover
MAINTENANCE REMOVE FRONT PANEL REPAIR COVER To remove the front repair cover, do as following: The front panel maintenance cover is fast removable snap- type installation, and you only need to lift the front of the maintenance cover up by hand. When lifting up the maintenance cover, do not force too much, in order to avoid the maintenance cover and the upper shelf support bar collision, damage the spray paint of...
Page 117: Remove Lower Cover Of Instrument
MAINTENANCE REMOVE LOWER COVER OF INSTRUMENT Bolts (2 pc) Remove front panel repair cover Remove lower cover of instrument To remove the lower cover: 1. Remove the front panel repair cover (See Page 110)； 2. Remove 2 fix screw under lower cover of instrument by tools ；...
Page 118: Engine Oil Maintenance Program
MAINTENANCE ENGINE OIL MAINTENANCE PROGRAM Be sure to check and change the oil at the time required by the regular maintenance chart. Be sure to use recommended engine oil. The oil filter must be changed every time the oil is changed. Pay special attention to the oil level.
Page 119: Oil Recommendation
MAINTENANCE Oil recommendation The oil filter must be changed every time the oil is changed. It is recommended to use 10W/40-SL four-cycle oil or similar oil for this engine. Follow the manufacturer's recommendations for ambient temperature operation. Please refer to the lubricant guide section for fluid recommendations, capacity and blocking torque.
Page 120: Engine Oil Level Check
MAINTENANCE Engine oil level check NOTICE Running the engine with an improper oil level can cause serious engine damage. 1. Park the vehicle on a level ground. Wait at least 5 minutes to allow the oil to flow back to the bottom of the engine.
Page 121 MAINTENANCE Upper engraved line Lower engraved line Oil ﬁ ller cap 6. After cleaning the oil dipstick, fully insert it again. 7. If the oil level is near or below the lower level mark, remove the seat (see page108) .Remove the oil fill cap from the front right crankcase cover and add the specified oil into the fill cap hole, up to the upper level mark on the dipstick.
Page 122: Changing Engine Oil And Filter
Do not dispose of used oil and filters in domestic garbage, sewers or on the ground. For information on oil recycling or scrapping, please consult your Segway dealer. ◆ Do not put used engine oil in a place where children...
Page 123: Drain The Engine Oil
MAINTENANCE Drain the engine oil Screw Filter inspection cover Oil drain plug O-ring 1. Put the vehicle on the flat level surface. 2. Start the engine, let it warm up at idle for 2 to 3 minutes.。 3. Turn off the engine. 4.
Page 124: Oil Strainer Clean
MAINTENANCE NOTICE The hot oil may burn the skin, Do not let the oil contact skin. 6. Put a new sealing washer onto the drain plug and 。 reinstall the drain plug Torque speciﬁ cations ： (16~20)N.m Torque Oil drain plug： Oil strainer clean The oil filter of this engine is a two-stage filter.
Page 125: Oil Filter Change
MAINTENANCE Bolt M6*25*8 Strainer cover O-rings seal Strainer spring Oil strainer The oil filter can be checked after the oil is discharged. If cleaning is needed, please take the following steps: 1. Remove 4 bolts with tools; 2. Remove the strainer cover, O-ring seal and strainer spring in turn;...
Page 126 MAINTENANCE Screw Oil ﬁ lter inspection cover Oil ﬁ lter 1. Remove the fixing screws of the filter inspection cover and open the filter inspection cover. You can see the black cover. The oil filter is located here. Put the towel under the oil filter 2.
Page 127: Front/Rear Gear Box Liquid
If the front gearbox makes excessive noise during 4WD operation, please change the demand drive ﬂ uid. If the noise continues, please ask Segway Powersports dealers or other qualiﬁed service facilities for vehicle inspection and service. Use recommended oil. The use of other liquids may cause...
Page 128: Front/Rear Axle Gear Oil
MAINTENANCE Front/Rear axle gear oil Filling plug O-ring Drain plug 1. Put the vehicle on the ﬂ at level surface 2. Place an oil drain pan under the drain plug ；； 3. Remove the drain plug and O-ring Torque to speciﬁ cation： Torque Drain Plug: 16~20N.m Drain Plug: 16~20N.m...
Page 129 MAINTENANCE ， Add the 5. Remove the Filling plug and O-ring recommended liquid as needed to make the liquid level reach the bottom of the ﬁ lling hole thread. 6. Reinstall the O-ring and ﬁ lling plug Torque to speciﬁ cation： Torque Filling Plug: Filling Plug:16~20N.m...
Page 130: Coolant
MAINTENANCE COOLANT The coolant circulates in the engine cooling system, taking away the excess heat generated during the engine operation and making the engine operate at normal operating temperature. Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion.
Page 131 MAINTENANCE 6. Reinstall the instrument cover and confirm whether the instrument cover is installed Maximum Minimum...
Page 132: Brake System
MAINTENANCE BRAKE SYSTEM The front and rear brakes are hydraulic disc brakes that are activated by moving a single brake lever towards the handlebars. These brakes are self-regulating. As the brake disc wears away, the brake fluid level will drop, and the leakage in the system will cause the fluid level to drop.
Page 133: Brake Oil
MAINTENANCE loose. When replacing the brake gasket, the brake pad must be replaced when the remaining limit thickness of the brake pad is not less than 1mm. 5. Check the safety and surface condition of the disc. Use the recommended brake cleaner or liqueur to clean any grease.
Page 134 MAINTENANCE UPPER LOWER 3. The brake fluid level is most suitable between the upper plane and the lower plane. If it is lower than the lower plane, please add the recommended brake fluid and observe the liquid level. 4. Check whether the brake pads are worn. NOTICE Brake fluid can damage plastic and painted surfaces and should be added with caution.If the brake fluid comes...
Page 135: Front Brake Fluid
MAINTENANCE Front brake ﬂ uid Check whether the front brake fluid level is below the minimum liquid level mark on the right handlebar. When the liquid level is below the minimum liquid level, perform the following operation. LOWER 1. Replenish brake fluid in time 2.
Page 136: Brake Component
MAINTENANCE Brake component Brake component consumption will depend on the severity of operating and operating conditions. Brake component consume faster in wet and muddy conditions. Periodically inspect brake component for consumption according to the maintenance periodic table. If the brake pad thickness is less than or equal to minimum thickness of 1.00 mm, the brake component must be replaced.
Page 137: Tire
MAINTENANCE TIRE Tire pressure Driving a vehicle with incorrect tire pressure may result in the following consequences: ◆ Reduce fuel efficiency ◆ Reduced driving comfort and shortened tire life ◆ Safety reduction When checking tire pressure, follow the following instructions: Front wheel Rear wheel Recommended...
Page 138: Tread Depth Of Tire
MAINTENANCE performance. ◆ Don't reduce the tire pressure after driving. Increased tire pressure is normal after driving. Tread depth of tire ◆ Observe the tire shoulder to find the tire wear limit alarm mark "T.W.I", follow the triangle sign to see the past, found that the tire tread has the corresponding convex, when the pattern block convex surface wear to the convex position, you should change the tire,...
Page 139: Replace The Tires
MAINTENANCE lamination, the deep crack of the curtain layer, and the bulge indicating the tire interior is damaged. ◆ Tires often have air leaks and cannot be normally repaired due to the size or position of incisions or other injuries. If you are not sure, consult your dealer. Replace the tires When the tire tread wear has reached the replacement mark or the tire is damaged due to external force impact, a...
Page 140 MAINTENANCE Torque to speciﬁ cation： Mounting nuts: Mounting nuts:70~80N.m 70~80N.m Torque 1. Stop the engine. 2. Put the gear shifter in "P" position. 3. Lock parking brake. 4. Lift the side of the vehicle by placing a suitable bracket under the frame of the foot frame. 5.
Page 141: Tire Replacement
MAINTENANCE Tire replacement WARNING Do not use wheels of different sizes than recommended in the User's Manual as this can cause the vehicle to lose control. The front wheel The rear wheel recommended 25×8-12/26×8-12 25×10-12/26×10-12 size /26×8-14 /26×10-14...
Page 142: Shock Absorber Adjustment
MAINTENANCE SHOCK ABSORBER ADJUSTMENT There are different kinds of shock absorber fitted in ATV depend on different configuration, please adjust the shock absorber according the actual kind fitted in your ATV. Oil shock absorber 1. There are 5 shock absorption positions, which are used for different loads or driving conditions;...
Page 143: Adjustable Shock Absorber
MAINTENANCE 2. Use crescent wrench to adjust the impact spring pressure; CAUTION When adjusting the shock absorption position, always adjust the left and right shock absorption to the same position; Step up or down one position at a time during adjustment.
Page 144 MAINTENANCE Compression damping adjusting knob ◆ Increase the compression damping when turn the knob clockwisely ◆ Reduce the compression damping when turn the knob anticlockwisely Recovery of damping adjusting valve Use “ –” screwdriver to adjust the valve ◆ Increase the recovery of damping when turn the valve to the direction of “H”...
Page 145: Suspension Drive Lubrication
MAINTENANCE SUSPENSION DRIVE LUBRICATION The vehicle's front suspension, rear suspension, drive shaft and balance parts are reserved with grease nozzles,A grease filling label is posted nearby. Grease ﬁ lling label These parts in the vehicle needs sufficient lubrication, according to the maintenance of the periodic table to add appropriate grease, lubrication, can reduce the wear of these parts, and increase the service life.
Page 146: Drvetrain Boots
MAINTENANCE DRIVENTRAIN BOOTS Front Driveshaft Boots Rear Driveshaft Boots Check front and rear drive shaft dust jacket for cut, damage or grease leakage. If needed, please contact the dealer for replacement.
Page 147: Air Filter
MAINTENANCE AIR FILTER The air filter element of this vehicle is paper air filter element. The air filter needs to be cleaned or replaced after being used for a period of time. See the periodic maintenance table (see page 104) for details. First, remove the filter element for inspection.
Page 148 MAINTENANCE Remove the empty ﬁ lter cover Air ﬁ lter cover Air box cover clamp The ﬁ lter element Air ﬁ lter plug The air filter cover is located in front of the seat; Disassembly steps (See page 108~109) 1. Press and move the air box cover clamp. 2.
Page 149: Lamp
MAINTENANCE LAMP CAUTION Poor lighting can result in reduced visibility while driving. If the headlight and taillight lenses get dirty, please clean the headlamps frequently and replace burnt headlamps promptly. To ensure optimum visibility, make sure the lights are properly adjusted. Change the headlight LED lights LED lights consist of multiple lights.
Page 150 MAINTENANCE CAUTION Hot ingredients can cause skin burns. Allow the lights to cool before doing maintenance. DO NOT touch the headlight shade bulb glass. Fingerprints on the glass can to cause premature failure. Execute the following procedure: 1. Remove the headlamp shade expansion screw and remove the headlamp cover with the tool.
Page 151 MAINTENANCE 2. Twist clockwise and turn off the cover of the headlamp. 3. Remove the wire harness connector on lamp and take out the broken lamp; 4. Reinstall the new light into the new headlight and turn on the headlight. Test whether Lamp is working properly.
Page 152: Replace Taillight/Rear Turn Light
MAINTENANCE Reinstall the new lamp into the new headlight assembly. The installation procedure is opposite to the disassembly procedure. After installation, turn on the headlight switch to test whether the lamp is working properly. Replace taillight/rear turn light Procedures for changing taillights: Remove rear light cover.
Page 153: High Beam Adjustment
CAUTION The following pictures are for reference only. Your model may be slightly different. It is best to let Segway Powersports dealers adjust if conditions permit. 1. Place the vehicle on a horizontal plane with a headlight position of about 10M.
Page 154 MAINTENANCE 2. Measure the distance from the floor to the center of the headlights and mark the walls at the same height. 3. Start the engine. Convert headlight switch to high beam. 4. Watch the headlights aim at the wall. The strongest part of the headlight beam should be 2 inches, 5cm below the mark on the corner.
Page 155 MAINTENANCE Adjust the headlight beam left and right Headlight beam can be adjusted slightly to the left or right. Light adjusting screw To turn the headlight beam to the left, turn the headlight adjustment screw counterclockwise. To turn the headlight beam to the right, turn the headlight speed adjustment screw clockwise.
Page 156: Spark Plug
MAINTENANCE SPARK PLUG Refer to the recommended spark plug type and clearance specifications. Spark plug torque specification. CAUTION Using unrecommended spark plugs can cause serious engine damage. Always use the recommended spark plugs or their equivalents. Model spark plug clearance Spark Plug CPR7EA/B7RTC 0.6-0.8mm...
Page 157: Spark Plug Inspection
MAINTENANCE Spark plug inspection Spark plug condition indicates engine running. Check or change the spark plugs with reference to the maintenance time of the periodic maintenance schedule. CAUTION Remove the spark plug for inspection need wear protective gloves, or hot exhaust system and engine will cause burns. Bolt Ignition coil Spark plug...
Page 158 MAINTENANCE The spark plug is located under the cushion, please refer to page 108 for removing the cushion. 1. Remove the ignition coil fixing bolts; 2. Take out the ignition coil; 3. The spark plug is located below the ignition coil. Use tool to turn the spark plug cap 1/4 and remove it from the spark plug.
Page 159: Spark Arrester
MAINTENANCE SPARK ARRESTER Spark eliminator prevents random sparks from entering other vehicles parts. Regular maintenance can prevent carbon accumulation, whereas delayed maintenance will reduce engine performance. WARNING Make sure the exhaust pipes are cool and the engine has just stopped running. Let pipes completely cool down to avoid getting burned.
Page 160 MAINTENANCE The exhaust pipe must be cleaned of accumulated carbon periodically as follows: Bolt M6*16 (3 PC) Mufﬂ er spark eliminator 1. Remove 3 pieces of M6*16 bolts. 2. Start the engine and rev it up about 20 times,At the same time, use a towel to plug the end of the muffler, instantly generate exhaust system pressure;...
Page 161: Battery
MAINTENANCE BATTERY Due to natural discharge and leakage effects of some electrical equipment, the 12V battery will discharge gradually even when the vehicle is not in use.If the vehicle is parked for a long time, the 12V battery may discharge and may not start.Please charge the battery slowly one time for at least within 30 days.
Page 162: Battery Disassembly
MAINTENANCE Battery disassembly NOTICE If the electrolyte overflows, immediately wash it off with a solution of 1 tablespoon baking soda and 1 cup water to prevent damage to the vehicle. The battery is located below the cushion. Please refer to page 108 for removing the cushion.
Page 163: Battery Charging
MAINTENANCE 1. Remove the battery cover screw with a tool；； 2. Remove battery press plate 3. Turn up the Protective rubber sleeve； 4. Remove the battery negative pole screw and disconnect the black (negative) battery cable. 5. Remove the battery positive pole screw and disconnect the red (positive) battery cable.
Page 164 MAINTENANCE Measures to be taken in an emergency 1. Connect the clamp of the positive jumper cable to the special jumper starting terminal of the vehicle. 2. Connect the clamp on the other end of the positive cable to the positive (+) terminal of another vehicle. 3.
Page 165: Battery Installation
MAINTENANCE Battery installation NOTICE To reduce the chance of sparks: Whenever the battery is removed, disconnect the black (negative) cable first.When reinstalling the battery, finally install the black (negative) cable. 1. Clean battery cables and terminals with a hard wire brush.Corrosion can be removed with a solution of 1 cup water and 1 tablespoon baking soda.Rinse well and dry thoroughly.
Page 166: Fuse
MAINTENANCE FUSE All circuits on the ATV have fuses to protect electrical equipment from damage caused by high current (short circuit or overload). If any of the electrical parts do not work, the fuse may have blown. If this happens, check and replace the fuse if necessary. You can consider electrical faults.
Page 167: Fuse Box
MAINTENANCE Fuse box The fuse box is located under the front instrument mask. Remove front panel repair cover as shown in page 110. After the front panel repair cover is removed, the fuse box located at the bottom can be seen. Move the clasp on the left and right sides of the fuse box cover to the outside.
Page 168: Fuse/Relay Distribution And Rated Amperage
MAINTENANCE Normal fuse Blow fuse Fuse/relay distribution and rated amperage There is a fuse distribution label on the top of the fuse box cover. You can refer to the fuse power on the label to find a fuse of the same power for replacement. Rated amperage of fuse/relay and distribution...
Page 169 MAINTENANCE Fuse/Relay Power Buzzer and OBD ICU Start ECU Flameout Switch 10A（No differential） 2WD / 4WD 20A（With differential） Light speaker ICU-IG 7.5A DTS-IG Power lock EPS-IG 12V/USB power output seat Pos-Lamp-L 7.5A Fuel pump Heat light Pos-Lamp-R 7.5A Fuel injector Oxygen sensor...
Page 170 MAINTENANCE Coil The main fuse 30A or 50A 2WD/4WD relay 1 2WD/4WD relay 1 12V 20A DTS relay 12V 20A IG relay 12V 20A Main relay 12V 20A 2WD/4WD relay 2 2WD/4WD relay 2 12V 20A ECU-4WD relay ECU-4WD relay 12V 20A (optional equipment) Lower beam relay...
Page 171: Fuse Box Replacement
MAINTENANCE Fuse box replacement To prevent an accidental short circuit, turn the ignition switch to the (OFF) position and check or replace the fuse. To check or replace the circuit fuse, pull out the old fuse with a puller. The fuse box cover is equipped with a puller. Using this tool will help you take out the fuse;...
Page 172: Appearance Care
MAINTENANCE APPEARANCE CARE High pressure water can damage parts and remove paint and decals. 1. Cover or plug the exhaust outlet prior to washing your ATV. 2. Fill a bucket with water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles.
Page 173: Cleaning Vehicles
MAINTENANCE Cleaning vehicles Wash the vehicle immediately after driving in salty or corrosive environment. It is recommended that you clean your vehicle with regular aerosols.Follow the instructions on the container. Cleaning tips Avoid using automotive products, some of which may scratch your vehicle.Clean and polish regularly with a clean cloth and mat.Old or reused cloth and mats can contain dirt particles that can scratch the finish.
Page 174: Specifications
SPECIFICATIONS SPECIFICATIONS TECHNICAL PARAMETERS OF VEHICLE…… 169 VEHICLE IDENTIFICATION NUMBER………… 174 THE FRAME NAMEPLATE THE FRAME NAMEPLATE……………………… 175...
Page 175 SPECIFICATIONS TECHNICAL PARAMETERS OF VEHICLE SGW570F-A3/SGW570F-A6 Model Item SGW570F-A3 SGW570F-A6 Length 2200mm 2350mm Width 1280mm 1280mm Height 1320mm 1430mm Wheel base 1300mm 1450mm Ground clearance 270mm 270mm Turning diameter 7000mm 8000mm Curb weight（no oil 390kg 398kg and gasoline） Front rack load...
Page 176 SPECIFICATIONS Cylinder diameter × 99×73.6 stroke Engine displacement 567ml Compression ratio 10.6:1 Maximum power 32.5kw / 7000 rpm Maximum torque 48N·m / 5500 rpm Idle speed 1400 ± 140r/min Starting way Electric start Lubrication way Pressure spray Engine oil type 10W/40-SJ Engine oil capacity （oil filter...
Page 177 SPECIFICATIONS SAE 75W/90/GL-5 or Rear axle gear oil model SAE 80W/90/GL-5 220mL No differential Change the volume 260mL With differential Air filter Paper filter Fame-retardant plastic fuel Fuel tank type tank Fuel tank capacity Fuel storage 4.5L capacity Throttle type CPR7EA / B7RTC Spark plug type Spark plug clearance 0.6~0.8mm...
Page 178 SPECIFICATIONS Rear tire 25×10-12/26×10-12/26×10-14 specification Front tire pressure 48.3kPa Rear tire pressure 48.3kPa front double disc brake,rear single disc brake(Brake Brake type shaft)/front double disc brake、rear double brake Foot brake mode Right foot operation Front braking mode right operation Brake fluid type DOT4 Front suspension Front double A rocker arm...
Page 179 SPECIFICATIONS Light(2 status) Light(2 status) Headlight LED 13.2W H4 55W/60W 4.8W Front turn light LED 2.64W 4.2W Day light LED 28.8W 0.5W Front position light LED 12W Ear turn light LED 2.64W Parking light LED 3.96W Rear tail light LED 0.61W 10W/5W License plate light...
Page 180 SPECIFICATIONS VEHICLE IDENTIFICATION NUMBER Record the frame identification code and engine serial code in the spaces provided for assistance when ordering spare parts from a dealer or for reference in case the vehicle is stolen. The frame identification number is located on the frame cross under the seat cushion pipe under the seat cushion.
Page 181 SPECIFICATIONS THE FRAME NAMEPLATE THE FRAME NAMEPLATE The frame nameplate is located below the right rear shelf of the vehicle, the nameplate shows the basic characteristics information which include VIN code. It needs the VIN when the vehicle requires activate in the first time.
Page 182: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING Drive belt and cover problems……………………… 177 Engine doesn’t turn over……………………………… 180 Engine pings or knocks………………………………… 180 Engine stops or loses power…………………………… 181 Engine turns over, fails to start……………………… 181 Engine backfires…………………………………………… 182 Engine runs irregularly, stalls or misfires………… 183 Engine runs irregularly, stalls or misfires…………...
Page 183: Drive Belt And Cover Problems
TROUBLESHOOTING With all the challenges you cna encounter off-road,there's chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride. Drive belt and cover problems Possible Cause Solution...
Page 184 TROUBLESHOOTING Use the throttle quickly and Slow and easy clutch effectively for efficient engagement engagement Towing/pushing at low RPM/low Use low range only ground speed Utility use/plowing Use low range only snow, dirt, etc...
Page 185 TROUBLESHOOTING Possible Cause Solution Shift the transmission to low range, Shift the transmission to low range, and carefully use fast, aggressive and carefully use fast, aggressive Stuck in mud or Stuck in mud or throttle application to engage throttle application to engage snow snow clutch.
Page 186: Engine Doesn't Turn Over
TROUBLESHOOTING Engine doesn’t turn over Possible Cause Solution Check for fouled plugs or foreign Check for fouled plugs or foreign Poor engine Poor engine material in gas tank, fuel lines, or material in gas tank, fuel lines, or performance performance throttle.
Page 187: Engine Stops Or Loses Power
TROUBLESHOOTING Engine stops or loses power Possible Cause Solution Clean radiator screen and core if Clean radiator screen and core if equipped equipped Overheated engine Overheated engine Clean engine exterior Clean engine exterior See your dealer See your dealer Engine turns over, fails to start Possible Cause Solution Out of Fuel...
Page 188: Engine Backfires
TROUBLESHOOTING Inspect, clean and/or replace spark Inspect, clean and/or replace spark Overuse of choke Overuse of choke plugs plugs Clogged fuel injector Clogged fuel injector Clean or replace new fuel injector Clean or replace new fuel injector Low battery voltage Low battery voltage Recharge battery to 12.5 VDC Recharge battery to 12.5 VDC...
Page 189: Engine Runs Irregularly, Stalls Or Misfires
TROUBLESHOOTING Engine runs irregularly, stalls or misﬁ res Possible Cause Solution Fouled or defective Fouled or defective Inspect, clean and/or replace spark Inspect, clean and/or replace spark spark plugs spark plugs plugs plugs Worn or defective Worn or defective See your dealer See your dealer spark plug wires spark plug wires...
Page 190 TROUBLESHOOTING Electronic throttle Electronic throttle See your dealer See your dealer control malfunction control malfunction Other mechanical Other mechanical See your dealer See your dealer failure failure Possible Lean or Rich Possible Lean or Rich Solution Solution Fuel Mixture Cause Fuel Mixture Cause Low or contaminated Low or contaminated...
Page 191: Engine Stops Or Loses Power
TROUBLESHOOTING Engine stops or loses power Possible Cause Solution Out of fuel Out of fuel refuel refuel Kinked or plugged Kinked or plugged Inspect and replace Inspect and replace fuel vent line fuel vent line Water present in fuel Water present in fuel Replace with new fuel Replace with new fuel Inspect, clean and/or replace...
Page 192: Emission Control System
EMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS……………187 EXHAUST EMISSION CONTROL SYSTEM………187 CRANKCASE EMISSION CONTROL SYSTEM……188 NOISE CONTROL SYSTEM……………………………188...
Page 193: Source Of Exhaust Emissions
EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS The combustion process produces carbon monoxide(CO), oxides of nitrogen(NOx)and hydrocarbons(HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
Page 194: Crankcase Emission Control System
EMISSION CONTROL SYSTEM CRANKCASE EMISSION CONTROL SYSTEM The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner. NOISE CONTROL SYSTEM Do not modify the engine,air intake or exhaust components, in order to meet local noise level requirements.
Page 195: Warranty
WARRANTY WARRANTY LIMITED WARRANTY……………………………………190 REGISTRATION……………………………………………190 EXCLUSIONS-ARE NOT WARRANTED…… …… 1 9 1 LIMITATIONS OF WARRANTIES AND REMEDIES…192 MAINTENANCE LOG……………………………………195...
Page 196: Limited Warranty
SEGWAY Owner’s Manual. SEGWAY gives a TWO (2) YEAR limited warranty for use of the vehicle. For commercial use, SEGWAY gives a SIX (6) MONTHS limited warranty.
Page 197: Exclusions-Are Not Warranted
4. Damage resulting from removal of parts, improper repairs, service, maintenance, or use of parts not manufactured or approved by SEGWAY or resulting from repairs done by a person that is not an authorized servicing SEGWAY dealer. 5. Damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the Owner’s...
Page 198: Limitations Of Warranties And Remedies
WARRANTY 10. Damage resulting from the vehicle has been altered or modified in such a way so as to adversely affect its operation, performance or durability, or has been altered or modified to change its intended use. LIMITATIONS OF WARRANTIES AND REMEDIES This limited warranty excludes any failures that are not caused by a defect in material or workmanship.
Page 199 COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. SEGWAY SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER...
Page 200 WARRANTY THE ABOVE SIX MONTH WARRANTY PERIOD.SEGWAY DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING REGION LAW.
Page 201: Maintenance Log
WARRANTY MAINTENANCE LOG Use the following chart to record periodic maintenance. Miles(Km)or Service Date Hours item...

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