Segway Villain SX10 Owner's Manual
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Segway Villain SX10 Owner's Manual

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Summary of Contents for Segway Villain SX10

  • Page 3 WELCOME Thank you for buying this Segway. (add a space) Segway on-road vehicles will bring you a new driving experience. For your driving safety, read this manual before riding. This manual contains a large number of safety instructions, operation instructions, maintenance instructions and safety warnings.

  • Page 4: Table Of Contents

    FEAr NO PLACE FEAr NO PLACE TABLE OF CONTENTS SAFETY INTRODUCTION VEHICLE DEVICE OPERATION MAINTENANCE SPECIFICATIONS TROUBLESHOOTING EMISSION CONTROL SYSTEM WARRANTY...
  • Page 5 INTRODUCTION BEFORE YOU RIDE This SEGWAY vehicle is an on-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. WARNING WARNING Failure to adhere the warnings and safety precautions contained in this manual will result in severe injury or death.
  • Page 6 The meaning of these signs： WARNING WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury. NOTICE NOTICE provides key information by clarifying instructions.

  • Page 7: Safety Introduction

    SAFETY INTRODUCTION SAFETY INTRODUCTION WARNING LABELS ................1-2 SEVERE INJURY OR DEATH ............1-7 IMPORTANT SAFETY INFORMATION ..........1-9 Reading the manual..............1-9 Safe driving age ................1-9 Riding equipment .................1-9 Vehicle modification ..............1-10 Passengers ................1-10 Contact exhaust .................1-10 Fuel safety ................. 1-11 Safety belt .................. 1-11 Cab door ..................
  • Page 8 Failure to follow the warnings and safety precautions in this manual may result in serious injury or death. It can be dangerous to operate an on-road vehicle and is driven differently from other vehicles, such as motorcycles and automobiles. If proper precautions are not taken, a collision or rolled-over may occur during normal maneuvers such as turning, climbing, or overcoming obstacles.

  • Page 9: Warning Labels

    If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions on the vehicle. If any label becomes illegible or comes off, contact Segway Powersports to obtain a replacement.

  • Page 14: Severe Injury Or Death

    SEVERE INJURY OR DEATH Can result if you do not follow these instructions: • The minimum recommended driving age for this vehicle is 16 years. • Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. • Wear eye protection (goggle or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants.
  • Page 15 • Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply the brake several times to let friction dry out the linings. •...

  • Page 16: Important Safety Information

    IMPORTANT SAFETY INFORMATION Reading the manual Driving an SSV improperly increases the risk of accidents. The driver must know how to drive the vehicle correctly in different situations and on different terrain. Before driving the vehicle, all drivers must complete the required driving safety training.

  • Page 17: Vehicle Modification

    Sturdy on-road motorcycle boots to help protect your feet, ankles, andlower legs. On-road motorcycle gloves to help protect your hands. It is recommended to wear riding pants with knee and hip pads,a riding jersey with padded elbows and, a chest/shoulder protector. Driving SSV after drinking or taking drugs may adversely affect a driver's judgment, reaction time, balance, and feelings.

  • Page 18: Contact Exhaust

    Contact exhaust Engine exhaust is toxic and can cause loss of consciousness or death in a short time. Do not start or run a motor in a closed space. The engine exhaust of this product contains chemicals that cause cancer, birth defects or other reproductive damage, and you can only drive it outdoor or in a well-ventilated place Fuel safety...

  • Page 19: Loading On The Vehicle

    Loading the vehicle The weight of cargo and passengers affects the running and stability of the vehicle. For your own safety and the safety of others, think carefully about your own safety. Vehicle loading and how to operate the vehicle safely. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

  • Page 20: Public Road Operation

    Public road operation Operating this vehicle on public streets, highways or freeways may result in a collision with another Do not operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for on-road use) Overspeed Running the vehicle at excessive speed increases the risk loss of control.

  • Page 21: Vehicle Device

    VEHICLE DEVICE VEHICLE ACTIVATION ..............2-1 Unlock Vehicle ................2-1 App function .................2-2 PARTS AND CONTROL ..............2-3 FRONT PANEL ..................2-4 Ignition lock/Start button ..............2-4 Switchs 1 ..................2-4 Switchs 2 ..................2-5 Switchs 3 ..................2-6 Toggle switch for Two-wheel drive or Four-wheel drive ....2-6 VEHICLE EQUIPMENT...............2-7 The Power socket ................2-7 Electronic Power Steering（EPS）...

  • Page 22: Vehicle Activation

    Please download the APP from the “APP STORE” in your mobile phone before you try to activate the SSV by the APP in the fi rst time. Please search “Segway powersports” in the “APP STORE” in your mobile phone then download the APP as usual.

  • Page 23: App Function

    APP. App Function This app is a program designed for users who have the Segway vehicle. Main features: driving control analysis, vehicle data analysis, etc. Detail information pls see APP User Manual.

  • Page 24: Parts And Control

    PARTS AND CONTROL Safety Belt Seat Packing Shock Absorber Cab Door Refueling Gearshift parking Armrest Brake Pedal Accelerator Pedal...

  • Page 25: Front Panel

    FRONT PANEL Ignition Lock/Start Button The ignition Lock Turn the key to the position "ON" : the vehicle is powered on and can use the electrical components of the vehicle.Key to position "OFF" : the circuit of the vehicle is disconnected and the engine stops. When the switch is in the off position, the key can be taken out of the switch.

  • Page 26: Switchs 2

    Highlight Switch Highlight Switch “ ” Lamps off. “ ” Position light. “ ” lamps on. High Beam Switch The ignition switch must be in the on position to operate the headlights. Press the switch to this position and place the headlight on the high beam. At this point, the corresponding figure on the meter will be bright.

  • Page 27: Switchs 3

    Switchs 3 Emergency Stop Switch Torque Switch Emergency Stop Switch “ ” Engine Start “ ” Engine Stop torque switch “ ” Lift the max speed limit of the vehicle in 4WD-LOCK mode ( 18.6MPH (30KM/h)) Toggle Switch for Two-Wheel Drive or Four-Wheel Drive Handle Switch 2 x 4 patterns When the two-four-...

  • Page 28: Vehicle Equipment

    After the engine stops, the EPS system will be turned off. If the EPS indicator light stays on after engine stop, it indicates that the EPS system has failed. Contact your Segway dealer to help you. Seat The vehicle is equipped with adjustable seats. The driver or passenger can adjust the seat according to the comfort level before starting the vehicle.

  • Page 29: Seat Removal/Installation

    Seat Removal/Installation Removal Bolts 1、First remove the seat belt from the seat 2、Remove the fixing bolts on both sides of the seat cushion assembly. 3、Gently pull the seat forward and pull out the wire harness under the seat. 4、Remove the seat from the vehicle. Installation 1、Plug in the harness under the seat.

  • Page 30: Four-Point Safety Belt

    Four-Point Safety Belt Fasten your seat belt as soon as you get in the vehicle seat belts can effectively protect the personal safety of drivers and passengers. When the vehicle encounters an accident, the seat belt can reduce the injury of the personnel on the vehicle. To wear a seat belt correctly, please follow the steps below: Driver's seat belt The driver's seat belt is a four-point retractable seat belt with a seat belt adjuster...

  • Page 31: Cab Door

    Pull out each safety belt and check for any damage, including cutting, wear or stiffness. If any damage is found, or if the seat belt does not operate properly, contact a Segway dealer for replacement. Clean dirt or debris on the seat belt and wipe the belt with mild soap and water.

  • Page 32: Refueling Cover

    Refueling Cover The fuel tank filling cap is located on the front right side of the vehicle. WARNING WARNING Always fill the fuel type specified by the vehicle. Do not smoke when filling the vehicle with fuel or it may ignite the fuel and cause a fire disaster.

  • Page 33: Gearshift

    Gearshift Different operation modes correspond to different gears. After selecting the gear, check the indicator light on the instrument panel to ensure that the gear has been switched to the desired position. See the table below for the tap position description: Low speed High speed...

  • Page 34: Parking Brake

    Brake pedal Press the brake pedal to slow down or stop. The brake is also used to start the engine. To slow down or stop, press down the brake pedal with your right foot. The brake pedal is spring-loaded and should return to position when not pressed. Accelerator pedal Push accelerator pedal down to increase engine speed.

  • Page 35: Roll-Overprotective Structures(Rops)

    Annex VIII rollover performance. If there is any damage to the vehicle's rollover protection device, please contact Segway Powersports. The dealer thoroughly inspects the ROPS or replaces it. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.

  • Page 36: Instrument Panel

    INSTRUMENT PANEL The instrument panel provides the operator with the vehicle information, and the driver should understand the meaning of the various indicators, warning lights and display content information on the instrument table, to understand the vehicle status. NOTICE The combination meter may be damaged by using a high pressure cleaner.

  • Page 37: Indicator Light/Warning Indication

    C：engine water temperature low H：engine water temperature high Time Display After the vehicle is bound to the Segway Powersports APP, the time displayed on the dashboard will be automatically synchronized to the local time. Subtotal Mileage The dashboard does not have the function of clearing subtotal mileage, please clear the subtotal mileage through Segway Powersports APP.
  • Page 38 Indicates a failure in EPS system (optional EPS system equipment, if equipped) • Low brake fluid level Brake system • The braking system is faulty Parking Brake This light is on after parking brake is applied. This indicator appears if an EFI-related fault occurs. Engine Failure Do not operate the vehicle if this warning appears.
  • Page 39 Diagnostic displays code definitions This area displays the code information of electrical components, circuits issues of the vehicle in case of failure or abnormality, please contact your dealer for any abnormalities or problems with this type of vehicle. Fault Code Display Area System Fault Code Failure Description...
  • Page 40 P0414 11 Secondary Air Injection System Switching Valve “A” Circuit Shorted P0413 13 Secondary Air Injection System Switching Valve “A” Circuit Open P0262 12 Cylinder 1 Injector Circuit High P0261 11 Cylinder 1 Injector Circuit Low P0201 13 Injector Circuit/Open – Cylinder 1 P0265 12 Cylinder 2 Injector Circuit High P0264 11...
  • Page 41 P0606 61 ECM/PCM Processor P0606 67 ECM/PCM Processor P0606 1C ECM/PCM Processor P0606 55 ECM/PCM Processor P0606 00 ECM/PCM Processor P0606 62 ECM/PCM Processor P0606 96 function monitoring: fault of ECU ADC - Null Load Test Pulse P0606 97 function monitoring: fault of ECU ADC - test voltage P0606 47 function monitoring:fault of ECU monitoring modul error P0606 17...
  • Page 42 E0007 E0007 Abnormal output of secondary torque sensor Abnormal output of secondary torque sensor E0008 E0008 The diff erence between main and secondary torques is too large The diff erence between main and secondary torques is too large E0009 E0009 The diff...

  • Page 43: Operation

    OPERATION OPERATION BASIC DRVING GUIDE ..............3-1 Trail Etiquette ................3-1 Know your riding area/tread lightly ...........3-1 Vehicle Run–in period ..............3-1 Brake system run-in ..............3-2 Clutch/belt ..................3-2 New operator driving procedures ..........3-2 Driving With Passengers ............3-3 Starting the vehicle ..............3-3 Park the vehicle ................3-3 Braking..................3-4 Parking the vehicle ..............3-4 Driving on slippery surfaces............3-4...

  • Page 44: Basic Drving Guide

    This section provides basic operating instructions, including how to start and stop the vehicle, driving skills and precautions when driving on different roadways. Even if you've ridden other SSVs, you must take time to familiarize yourself with how the vehicle operates. Practice in flat and wide areas until you are familiar with this all-terrain vehicle.

  • Page 45: Brake System Run-In

    Brake System run-in In order to achieve the best braking performance, the brake must be No less than 124mi(200Km) run-in when use. Heavy or excessive braking when using the new braking system may damage the brake pad and disc. Clutch/Belt Proper run-in of the clutch and driving belt will ensure longer service life and better performance.

  • Page 46: Driving With Passengers

    • The operating speed is suitable for your skills, conditions and terrain. • Do not jump the vehicle or perform any other driving stunts. Driving with Passengers Complete the new operator driver outlined on page 3-2. Perform pre-drive inspection. Do not carry more than one passenger in a 2-seater vehicle. All riders must be able to sit with their backs on the seat, with their feet flat on the floor, and their hands on the steering wheel (if driving) or on the passenger armrest/grab bar.

  • Page 47: Braking

    Braking Release the throttle pedal completely. NOTICE When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you’re familiar with the controls.

  • Page 48: Driving Through Water

    Driving through water Your vehicle can operate through water with a maximum 40cm. Follow these precautions when operating through water: CAUTION Major engine damage can result if the vehicle is not thoroughly inspected after operating in water. Perform the services outlined in the Periodic Maintenance Chart.

  • Page 49: Driving In Reverse

    Driving in reverse Follow these precautions when operating in reverse: Always check for obstacles or people behind the vehicle. Apply the throttle lightly. Never open the throttle suddenly. Back slowly. Apply the brakes lightly for stopping. Avoid making sharp turns. Driving over obstacles Follow these precautions when operating over obstacles: Before operating in a new area, check for obstacles.

  • Page 50: Driving Downhill

    Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or rollover. Whenever traveling uphill, follow these precautions: Always move the 4X4 switch to 4X4WD (if equipped) before ascending or descending a hill. Drive straight uphill.

  • Page 51: Driving On A Sidehill (Sidehilling)

    Driving on a sidehill (sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: Slow down.

  • Page 52: Break-In Guidelines

    Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: Stop the engine. Place the transmission in PARK. Lock the parking brake. Always block the rear wheels on the downhill side. Break-in Guidelines The engine break-in period is 10 working hours or a 186mi(300Km). During break- •...

  • Page 53: Pre-Ride Inspection

    PRE-RIDE INSPECTION Perform a pre-ride inspection before each ride to detect any potentials problem that could occur during operation. The pre-ride inspection will help you monitor component wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of a breakdown or accident.

  • Page 54: Hauling Cargo

    HAULING CARGO WARNING Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or braking instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. Reduce speed and allow greater distances for braking when hauling cargo.

  • Page 55: Maximum Loading Capacity

    Maximum loading capacity Don’t over the maximum loading capacity。 Vehicle Model SGW1000F-S3 Maximum weight capacity 260 kg Maximum cargo load 90 kg Maximum unbraked towing mass 450 kg 450 kg Maximum unbraked tongue mass 110 kg Maximum inertiabraked towing mass 600 kg 600 kg Maximum inertiabraked tongue mass...

  • Page 56: Winch Operation

    WINCH OPERATION If your vehicle is equipped with a winch, please read this manual before use to understand and be familiar with the relevant safety precautions and operating instructions. WARNING The user must read and understand the operating instructions and warnings of this operation owner's manual. If the instructions or warnings are not followed, serious property damage or personal injury may occur.
  • Page 57 • Do not move the winch to assist in hauling heavy objects, it is easy to overload the winch and cause damage to the rope. • Pay attention to the dangerous area. Stay away from the danger area during winch operation.The dangerous area is the area that contains the winch drum, fairlead, rope, pulley block, hook and motor.
  • Page 58 stopped immediately • After the winch is used, if dirt such as soil and water stains are attached to the steel wire rope, please clean it in time and apply grease to prevent the steel wire rope from rusting and affecting the service life. •...

  • Page 59: Winch Operation

    Winch Operation Manual Release switch of Winch Manual release switch of Winch • When the winch manual release switch is turned clockwise, the winch cable can be pulled out manually. • When the winch manual release is switched (turned counterclockwise), the winch can be controlled by the switch.
  • Page 60 Remote control operation Release the winch cable Reclaim the winch cable NOTICE When the remote control doesn’t work, it may be that the battery in the remote control is exhausted. Replace the battery with a new one. When the winch is needed, the rope should be aligned with the vehicle, preferably in a straight line.

  • Page 61: Maintenance

    MAINTENANCE MAINTENANCE...
  • Page 62 MAINTENANCE MAINTENANCE PERIODIC MAINTENANCE ..............4-1 LUBRICATING OIL ................4-4 Front fl uid recharging cover and electrical maintenance cover ...4-4 Engine maintenance cover removal ...........4-5 Tool box removal................4-5 Ventilation cover removal.............4-6 ENGINE OIL MAINTENANCE PROGRAM ........4-7 Oil recommendation..............4-7 Engine Oil Level Check ...............4-8 Changing engine oil&fi...
  • Page 63 MAINTENANCE MAINTENANCE Damping adjustment of shock absorber........4-23 SUSPENSION DRIVE LUBRICATION ..........4-24 Front/rear drive shaft dust cover ..........4-24 AIR FILTER ..................4-25 Replace the air fi lter ..............4-25 Replace primary air fi lter ............4-26 LAMP ....................4-27 Change the headlight..............4-27 High beam adjustment ...............4-28 SPARK PLUG ..................4-29 Spark plug inspection ..............4-30 SPARK ARRESTER .................4-31...

  • Page 64: Periodic Maintenance

    Service and adjustments are important for proper vehicle operation. If you're not familiar with the service and adjustment procedures , have a qualified Segway dealer perform these operations. Maintenance intervals in the following chart are based upon average riding conditions .Vehicles subjected to severe use and / or conditions must be inspected...
  • Page 65 MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CALENDAR （KM） Steering Pre-Ride Front suspension Pre-Ride Visually inspect, test, Rear suspension Pre-Ride or check components. Tires/ Wheels/ Pre-Ride Make adjustments and/ fasteners or schedule repairs Brake fluid level Pre-Ride when required Brake system Pre-Ride Accelerator...
  • Page 66 MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CALENDAR （KM） Inspect coolant strength Cooling system 50 H 1000(1600) seasonally. pressure test system yearly ► Engine oil change 100 H 1000(1600) Change the oil and fi lter Oil lines and Inspect for leaks and loose ►...

  • Page 67: Lubricating Oil

    LUBRICATING OIL Check and lubricate all components at the intervals listed in the periodic maintenance chart below. Items not listed in the chart should be lubricated in the general lubrication interval. The rocker arm is lubricated at the factory and does not require additional lubrication.
  • Page 68 Rear Cargo Bed This is a detachable cargo bed. Rotate the lid of the cargo bed to disassemble the entire cargo bed. Rear Cargo Bed Rear Cargo Bed Lid Removal of rear cargo bed The cargo bed is a snap-in quick-release structure. Hold the groove on the top of the cargo bed with both hands and move it backward to remove it.
  • Page 69 Removal of Air filter housing assembly The air filter housing assembly needs to be removed during engine maintenance, and the spark plug and oil filling port are below Remove the rear Cargo Bed Loosen the M6×35 bolts fixing the air filter housing assembly with a tool, and remove the bolts and bushings.

  • Page 70: Engine Oil Maintenance Program

    If the oil level starts to rise, change the oil immediately. Monitor the oil level, if it continues to rise, stop using it and determine the cause. Your Segway dealer can assist.

  • Page 71: Engine Oil Level Check

    Engine Oil Level Check NOTICE NOTICE Running the engine with an improper oil level can cause serious engine damage. Park the vehicle on a level ground. Remove the rear cargo bed. Start the vehicle and let the engine idle for 5 minute，stand for 30 seconds. Using a rag hold the end of the oil dipstick, and remove the oil dipstick from the engine.

  • Page 72: Changing Engine Oil&Fi Lter

    For information on oil recycling or scrapping, please consult your Segway dealer. Do not put used engine oil in a place where children can reach. Drain the Engine Oil...
  • Page 73 Put the vehicle on the horizontal surface. Start the engine. Let it heat up for two to three minutes at idle. WARNING Hot oil can cause skin burns. Don't let hot oil touch the skin Place a suitable container under the oil drain plug to collect the discharged waste oil Remove the oil drain plug , remove the O-ring and wait for the waste oil to drain completely...

  • Page 74: Add Engine Oil

    Oil Strainer Cleaning Oil drain plug O-ring oil strainer 1. Remove the drain plug, take off the O-ring, and remove the oil strainer. 2. Clean the strainer and allow to dry. 3. Install new O-rings and reinsert the clean oil strainer. Torque Drain Plug: 16-20N.m(11.8-14.8ft·lb) Drain Plug: 16-20N.m(11.8-14.8ft·lb)

  • Page 75: Front/Rear Gearbox (Demand Drive) Fluid

    CAUTION If the front gearbox makes too much noise during 4WD operation, change the demand drive fluid. If the noise continues, see your Segway dealer. Use the recommended oil type. The use of other oil may result in improper operation.

  • Page 76: Add Gear Oil

    Front/Rear Gearbox Oil Change Place a container under the vehicle to collect the waste oil. Put the vehicle on the horizontal surface and remove the injection plug and O ring. Reinstall the injection plug after oil discharge is completed. Torque to required value: Torque Drain Plug: 16-20N.m(11.8-14.8ft·lb) Drain Plug: 16-20N.m(11.8-14.8ft·lb)

  • Page 77: Coolant

    COOLANT The coolant circulates in the engine through the cooling system, taking away the excess heat generated during the engine operation and making the engine operate at normal operating temperatures. Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Therefore, the coolant should be frequently checked.

  • Page 78: Cvt Belt

    Add the coolant slowly through the radiator filling port using a funnel. Reinstall the pressure cap. The use of non-standard pressure caps will affect the normal operation of the recovery system. Your Segway dealer can provide the correct replacement parts.
  • Page 79 CVT. DO NOT fully open the throttle during this operation. Shif the vehicle to the low range and test for belt slippage. If the belt still slips, repeat the process. Visit your Segway dealer if your vehicle needs service. 4-16...

  • Page 80: Brake System

    Check the safety and surface condition of the disc. Use the recommended brake cleaner or liquid to clean any grease. Do not use spray lubricants or other petroleum-based products. If any damage (crack, excessive corrosion, warping) is found, please check with your Segway dealer befor further operation. Brake Fluid...
  • Page 81 The brake fluid level is most suitable between the Max and Min level indicators. If it is lower than the Min indicator, add the recommended brake fluid and observe the fluid level. Check whether the brake pads are worn. NOTICE Brake fluid can damage plastic and painted surfaces and should be added with caution.If the brake fluid comes into contact with the skin or eyes, flush with plenty of...

  • Page 82: Tire

    TIRE Tire Pressure Driving a vehicle with the incorrect tire pressure may result in the following consequences: • Reduced fuel efficiency. • Reduced driving comfort and shortened tire life. • Reduction in safety When checking tire pressure, use the following instructions: Front wheels Rear wheels Recommended...

  • Page 83: Replace The Tires

    • Tires often have air leaks and cannot be normally repaired due to the size or position of the area of the leak. If you are not sure, consult your Segway dealer. Replace the Tires When the tire tread wear has reached the replacement mark or the tire is damaged due to an external impact, the damaged tire should be replaced.

  • Page 84: Tire Replacement

    CAUTION A loose nut may cause the tire to fall off during operation, which may cause an accident or rollover. Always ensure that all nuts are tightened to the required value 74-88 ft- lbs. (100~120N·m）. Do not use lubricating oil or grease on wheel bolts or wheel nuts.

  • Page 85: Shock Abosrber

    SHOCK ABOSRBER Shock abosrber preload adjustment The spring adjusting nut of the air pressure damping shock absorber is at the upper end of the spring. Use a crescent wrench to loosen the lock nut. Then turn the adjusting nut to loosen. Adjust the nut position according to the range of the table below to achieve the required comfort Gear Spring Environment...

  • Page 86: Damping Adjustment Of Shock Absorber

    Damping adjustment of shock absorber In order to adapt to various riding conditions, the preload of the spring can be adjusted by shock absorber or spring replacement. Damping force can also be easily adjusted without changing oil viscosity Compression damping adjustment •...

  • Page 87: Front/Rear Drive Shaft Dust Cover

    Front/Rear Drive Shaft Dust cover Check for cuts, damage or grease leakage in the front and rear drive shafts dust boots. If you find an damage or grease leakage, please contact your Segway dealer for replacement. 4-24...

  • Page 88: Air Filter

    AIR FILTER The vehicle utilizes a two-stage air filtration system. The air passes through the primary filter first and then the secondary air filter last. This two-stage air filtreation system fully meets the needs of the engine. WARNING WARNING The primary air filter must be replaced every time when the air filter element is replaced Replacing the Secondary Air Filter The air filter element of this vehicle is a paper air filter element.
  • Page 89 Air filter inlet cap and CVT inlet mesh fabric Air filter inlet cap CVT inlet mesh fabric Check the air inlet cover of the air filter and the cover of the CVT air inlet pipe network every time the air filter element is replaced. The air inlet cover of the air filter is at the front of the air filter.

  • Page 90: Lamp

    Change the Headlight LED Lights LED lights consist of multiple lights. If any LED burns out, please send the vehicle your Segway dealer for replacement. CAUTION Hot bulbs can cause skin burns. Allow the lights to cool before any maintenance is performed.

  • Page 91: High Beam Adjustment

    The following pictures are for reference only. Your model may be slightly different. It is best for a Segway dealer to adjust if conditions permit. Place the vehicle on a horizontal plane with a headlight position of about 32 ft (10m).

  • Page 92: Spark Plug

    Adjust the headlight beam left and right The headlight beam can be adjusted from left or right. Light adjusting screw To turn the headlight beam to the left, turn the headlight adjustment screw counterclockwise. To turn the headlight beam to the right, turn the headlight speed adjustment screw clockwise.

  • Page 93: Spark Plug Inspection

    Spark Plug Inspection The spark plug condition indicates how the engine is running. Check or change the spark plugs within the maintenance time shown in the periodic maintenance schedule. CAUTION Allow the engine to cool before attempting to remove the spark plug for inspection.

  • Page 94: Spark Arrester

    SPARK ARRESTER Spark arrester prevents random sparks from entering other parts of the vehicle. Regular maintenance can prevent carbon accumulation, maintenance will reduce engine performance if the maintenance is not done. WARNING WARNING Make sure the exhaust pipes are cool. Ensure that there are no combustible materials in the area when maintaining the vehicle.

  • Page 95: Battery

    BATTERY Due to natural discharge and leakage effects of some electrical equipment, the 12V battery will discharge gradually even when the vehicle is not in use. If the vehicle is parked for a long time, the 12V battery may discharge and may not start. Please charge the battery slowly one time a month if not in use.

  • Page 96: Battery Charging

    Battery Guard Battery pull strap Protective rubber sleeve Positive and negative anchor bolts for cable Positive and negative anchor nuts for cable Hold the groove behind the battery guard plate with your hands and move it forward, and remove the battery board. Remove the battery strap.

  • Page 97: Battery Installation

    Measures to be taken in an emergency Connect the clamp of the positive jumper cable to the special jumper starting terminal of the vehicle. Connect the clamp on the other end of the positive cable to the positive (+) terminal of another vehicle. Connect the negative cable clamp to the negative battery terminal of another vehicle.

  • Page 98: Fuse

    FUSE All circuits on the vehicle have fuses to protect electrical equipment from damage caused by high current (short circuit or overload). If any of the electrical parts do not work, the fuse may have blown. If this happens, check and replace the fuse if necessary. You can consider electrical faults, first check whether the fuse needs to be replaced, if it is found to have blown, replace the blown fuse.

  • Page 99: Fuse/Relay Distribution And Rated Amperage

    Fuse/Relay Distribution and Rated Amperage There is a. You can refer to the fuse distribution label on the top of the fuse box cover to find a fuse of the same power for replacement. Rated amperage of fuse/relay and distribution Fuse/Relay Power 12V,USB,Trailer...

  • Page 100: Fuse Box Replacement

    Remote power-on relay 12V 20A IG1 relay 12V 20A Auxiliary start relay 12V 20A Main relay 12V 20A High light relay 12V 20A Low light relay 12V 20A Day light relay 12V 20A Fuel pump relay 12V 20A FAN relay 12V 20A 2-4 Wheel drive relay 12V 20A...

  • Page 101: Appearance Care

    APPEARANCE CARE Vehicle Washing High pressure water can damage parts and remove paint and decals. Cover or plug the exhaust outlet prior to washing your SSV. Fill a bucket with water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles.

  • Page 102: Specifications

    SPECIFICATIONS SPECIFICATIONS OF VEHICLE ............5-1 THE FRAME NAMEPLATE ...............5-3 VEHICLE IDENTIFICATION NUMBER ..........5-4...
  • Page 103 SPECIFICATIONS OF THE VEHICLE ITEM PARAMETERS Length×width×height 3375mm×1630mm×1800mm Wheelbase 2590mm Front wheelbase 1340mm Rear wheelbase 1350mm Curb weight 860kg Ground clearance 360mm Turning diameter 12000mm Height of seat from ground 670mm Steering wheel diameter 310mm Maximum weight capacity 260 kg Carrying load 90 kg Reserve fuel volume...
  • Page 104 Double wishbone independent Front Suspension suspension type Rear Multi-link independent suspension Front Hydraulic spring-external airbag Shock absorber type Rear Hydraulic spring-external airbag Air fi lter type Paper fi lter type Muffl er type Impedance Parallel double cylinder, water Engine type cooling, four stroke Engine model 293MY...
  • Page 105 Rear brake light color/ Red/12.78 W specifi cation Rear position light color/ Rear light Red/2.12 W specifi cation Rear turn signal color/ Amber/2.32 W specifi cation Color/Specifi cation of Rear License Plate Light White/2.5 W Battery capacity 12V/32Ah Shift operation mode Mechanical Instrument Central control screen (inch) (optional)
  • Page 106 VEHICLE IDENTIFICATION NUMBER(VIN) Record the frame identification code and engine serial code in the spaces provided for assistance when ordering spare parts from a dealer or for reference in case the vehicle is stolen. The frame number is located on the frame tube on the lower right rear side of the vehicle.

  • Page 107: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING Drive belt and cover problems .............6-1 Engine doesn’t turn over ..............6-2 Engine pings or knocks..............6-2 Engine stops or loses power............6-3 Engine turns over, fails to start ............6-3 Engine backfi res ................6-3 Engine runs irregularly, stalls or misfi res ........6-4 Engine runs irregularly, stalls or misfi...

  • Page 108: Drive Belt And Cover Problems

    This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride. Drive Belt and cover problems Possible Cause Solution Driving the vehicle onto a pickup Shift transmission to low range during or tall trailer in high range loading of the vehicle to prevent belt burning When starting out on an incline, use low...

  • Page 109: Engine Doesn't Turn Over

    Check all connections and tighten Engine pings or knocks Possible Cause Solution Poor quality or low octane Replace with recommended octane fuel fuel Incorrect ignition timing Contact your Segway dealer Incorrect spark plug Set gap to specs or replace plugs gap or heat range...

  • Page 110: Engine Stops Or Loses Power

    Inspect, clean and/or replace spark plugs Clogged fuel injector Clean or replace new fuel injector Low battery voltage Recharge battery to 12.5 VDC Mechanical failure Contact your Segway dealer Engine backfires Possible Cause Solution Weak spark from spark plugs Inspect, clean and/or replace spark plugs...

  • Page 111: Engine Runs Irregularly, Stalls Or Misfires

    Possible Cause Solution Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Contact your Segway dealer Incorrect spark plug gap or heat Set gap to specs or replace plugs range Loose ignition connections...

  • Page 112: Engine Stops Or Loses Power

    Inspect, clean and/or replace spark plugs Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Contact your Segway dealer Incorrect spark plug gap or heat Set gap to specs or replace plugs range...

  • Page 113: Emission Control System

    EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS ..........7-1 EXHAUST EMISSION CONTROL SYSTEM ........7-1 CRANKCASE EMISSION CONTROL SYSTEM .......7-1 NOISE CONTROL SYSTEM ..............7-1 Declaration of Driver’s exposure to noise level......7-2 Declaration of Vibration declaration..........7-3...
  • Page 114 SOURCE OF EXHAUST EMISSIONS The combustion process produces carbon monoxide(CO),oxides of nitrogen(NOx)and hydrocarbons(HC).Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
  • Page 115 1.2.2. Version(s): A, B 1.2.3. Commercial name(s) (if available): Villain SX10，Villain SX10 E, Villain SX10 X, Villain 1000, Villain 1000 E , Villain 1000 X 1.2.4. Type-approval number(s) of the previous stage(s): N.A 1.3. Category, subcategory and speed index of the vehicle:...
  • Page 116 1.2.2. Version(s): A, B 1.2.3. Commercial name(s) (if available): Villain SX10，Villain SX10 E, Villain SX10 X, Villain 1000, Villain 1000 E , Villain 1000 X 1.2.4. Type-approval number(s) of the previous stage(s): N.A 1.3. Category, subcategory and speed index of the vehicle:...

  • Page 117: Warranty

    WARRANTY ....................LIMITED WARRANTY .......................... REGISTRATION ..........EXCLUSIONS-ARE NOT WARRANTED ......LIMITATIONS OF WARRANTIES AND REMEDIES ......................MAINTENANCE LOG...
  • Page 118 This warranty is transferable to another owner during the warranty period through a SEGWAY dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 119 COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. SEGWAY SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT,NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 120 MAINTENANCE LOG Use the following chart to record periodic maintenance. Miles(Km)or Service Date Hours item...

This manual is also suitable for:

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