Front Brake Pad Service; Front Brake Pad Removal; Front Brake Pad Inspection - Polaris RANGER 1000 2020 Service Manual

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BRAKE SYSTEM

FRONT BRAKE PAD SERVICE

1. Elevate and support front of vehicle.

Use care when supporting vehicle so that it does not tip

or fall. Severe injury may occur if machine tips or falls.

2. Remove the wheel nuts, washers and front wheel.

Loosen pad adjuster screw.

3. Remove the upper and lower caliper mounting bolts

and remove the caliper from the front hub.

When removing caliper, use care not to damage brake

line. Support caliper to avoid kinking or bending brake

4. Push caliper piston into caliper bore slowly using a C-

clamp or locking pliers with pads installed.

Brake fluid will be forced through compensating port

into master cylinder fluid reservoir when piston is

pushed back into caliper. Remove excess fluid from

reservoir as required.

5. Push the mounting bracket inward and slip outer

brake pad out between the bracket and caliper body.

6. Remove the inner pad from the bracket and caliper.

Measure the thickness of the pad material. Replace pads

if worn beyond the service limit.

9850045 R01 - 2020-2021 RANGER 1000 Service Manual

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Ranger 1000 2021