Front Gearcase Disassembly (Non-Adc) - Polaris RANGER 1000 2020 Service Manual

FRONT GEARCASE DISASSEMBLY
(NON-ADC)
All internal gearcase parts should be inspected prior to
assembly of the front gearcase. For any items not
covered in the following information, please refer to Front
Gearcase Assembly View page 8.28 for an exploded
view of all internal parts. Check each item for excessive
wear or damage, replace if necessary.
NOTICE
Refer to the "Electronic Parts Catalog" for individual
part availability. Most parts are to be replaced as an
assembly or as a kit.
1. Drain and properly dispose of gearcase fluid.
Remove any metal particles from the drain plug
magnet.
2. Remove cover fasteners and remove the cover plate
assembly.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
3. Remove the LH output hub assembly from the clutch
housing or outer cover plate assembly.
NOTICE
Nylon spacer is non-serviceable and should not be
removed.
4. Remove and inspect the armature plate. Refer to
AWD DIAGNOSIS for detailed inspection process.
FINAL DRIVE
8
8.31