Polaris RANGER 1000 2020 Service Manual page 606

INDEX
Cylinder Head Service
Camshaft Inspection ............................................3.40
Valve Inspection..................................................3.46
Engine Mount Isolator Service...................................3.24
Engine Removal & Installation...................................3.27
Engine Service - Bottom End
Balance Shaft Service .............................................3.57
Crankshaft Service / Inspection .................................3.58
Cylinder / Piston Service ..........................................3.62
Flywheel Service ....................................................3.72
Oil Filter Adapter Service .........................................3.50
Oil Pump Service ...................................................3.52
Oil Sump Service ...................................................3.51
Piston Disassembly / Inspection
Piston Ring Removal............................................3.66
Piston Ring to Groove Clearance Inspection
Piston Ring Installed Gap
Piston-to-Cylinder Clearance ..............................3.66
Starter One-Way Clutch Inspection ............................3.75
Starter One-Way Clutch Service ................................3.73
Stator Service...................................................... 12.24
Upper Crankcase Service ........................................3.54
Engine Service - Top End
Cam Chain Tensioner Service ...................................3.37
Camshaft Service ...................................................3.39
Camshaft Sprocket Service ......................................3.38
Cylinder Head Removal and Installation ......................3.41
Cylinder Head Service
Combustion Chamber Cleaning..............................3.49
Cylinder Head Inspection ......................................3.49
Valve Service .....................................................3.44
Engine Timing .......................................................3.32
Stator Cover Service ...............................................3.70
Valve Clearance Adjustment .....................................3.36
Engine Troubleshooting
Cylinder Leakdown Test...........................................3.93
ETC
Learn Procedure ....................................................4.12
Exhaust Maintenance
Heat Shield Inspection.............................................2.42
Spark Arrestor Inspection.........................................2.41
Exhaust Service
Headpipe Service ...................................................3.22
Muffler Service.......................................................3.20
Exterior Body Service
Front Fascia
Install.............................................................. 11.36
Remove .......................................................... 11.36
Side Bezel .......................................................... 11.39
Side Bezel Cover ................................................. 11.38
Fan Control Circuit
Bypass Test ..........................................................4.33
Operation / Testing .................................................4.33
Final Drive
AWD Diagnosis......................................................8.44
AWD Operation......................................................8.43
Final Drive Specifications .......................................... 8.3
Front Bearing Carrier Bearing Replacement .................. 8.7
Front Bearing Carrier Installation ................................ 8.8
Front Bearing Carrier Removal / Inspection ................... 8.5
Front Gearcase Assembly ................................ 8.24, 8.36
Front Gearcase Assembly View......................... 8.19, 8.28
Front Gearcase Disassembly ....................................8.31
IX.4
F
Front Gearcase Disassembly / Inspection ....................8.21
Front Gearcase Inspection .......................................8.34
Front Gearcase Installation............................... 8.26, 8.39
Front Gearcase Removal ................................. 8.20, 8.29
Propshaft U-Joint Assembly......................................8.17
Propshaft U-Joint Disassembly..................................8.16
Rear Bearing Carrier Bearing Replacement .................8.47
Rear Bearing Carrier Inspection ................................8.46
Rear Bearing Carrier Installation ................................8.48
Rear Bearing Carrier Removal ..................................8.46
Rear Drive Shaft Installation .....................................8.51
Rear Drive Shaft Removal ........................................8.50
Service Notes ......................................................... 8.3
Final Drive Maintenance
Drive Shaft Boot Inspection ......................................2.52
Tire Inspection .......................................................2.53
Tire Pressure Inspection ..........................................2.53
Wheel Service .......................................................2.52
Fluid Inspection
Fluid Condition ......................................................1.59
Fluid Leak.............................................................1.59
Frame
Service Notes ........................................................ 11.3
Front A-Arms
Lower A-Arm Removal ............................................9.14
Upper A-Arm Removal ............................................9.15
Front Bearing Carrier
Bearing Replacement............................................... 8.7
Installation ............................................................. 8.8
Removal / Inspection................................................ 8.5
Front Body Component
Front Bumper Removal.......................................... 11.31
Front Caliper Service
Front Caliper Installation ........................................ 10.21
Front Fender
Body Service
Lower Fender ................................................... 11.32
Front Gearcase
Assembly ..................................................... 8.24, 8.36
Assembly View .............................................. 8.19, 8.28
AWD Diagnosis......................................................8.44
AWD Operation......................................................8.43
Disassembly .........................................................8.31
Disassembly / Inspection .........................................8.21
Inspection.............................................................8.34
Installation .................................................... 8.26, 8.39
Removal....................................................... 8.20, 8.29
Vent Line Routing ...................................................8.42
Front Gearcase Maintenance
Fluid Level Inspection..............................................2.49
Fluid Level Replacement..........................................2.50
Front Prop Shaft Service (CREW)
Removal........................................................ 8.12-8.13
Fuel Injector Service
Installation ............................................................5.26
Removal...............................................................5.25
Fuel Injectors
Injector Test ..........................................................5.25
Operation Overview ................................................5.24
Troubleshooting .....................................................5.24
Fuel Lines
Fuel Supply Line Service .......................................... 5.8
Fuel Pressure Test.....................................................5.17
Fuel Pump
Fuel Sender Test ....................................................5.16
Operation Overview ................................................5.16
Replacement.........................................................5.19
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
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